1. Products and Technologies of PZL-Świdnik
Rzeszów, June 28-29th, 2010
Autor: Zenon Witkowski
Wytwórnia Sprzętu Komunikacyjnego

2. PZL-Swidnik
Sales structure 2% 8%
58%
13%
12% 7%

3. Company Profile
Customer
support
Helicopters
Cooperation
Training
R&D

4. Main Products PZL W-3A SOKOL PZL SW- 4
The PZL W-3A Sokół is a medium-light, twin engine, single main rotor, multipurpose helicopter with conventional design.
Characteristics:
-two engines PZL-10W with 900shp power each,
-14 seats (including 2 pilot seats),
MTOW=6400kg.
The PZL SW-4 is a single turbine, light, multipurpose helicopter designed to carry up to 4 passengers and a pilot.
The helicopter has a conventional rotor system and is powered by single Rolls-Royce Allison 250 C20-R/2(SP) engine rated at 457shp (336kW).

5. Industrial Cooperation – Helicopter Structures
AGUSTAWESTLAND AW139 Fuselage
EUROCOPTER EC145 Cowlings
AGUSTAWESTLAND AW109/119 Fuselages
BELL M 412 Tail Boom

6. Industrial Cooperation – Fixed Wing Structures
EADS SOGERMA ATR-72
Centre Wing Box Assembly
CESSNA
Seat Frames & Engine Mounts
EUROCOPTER AIRBUS A320 Belly Fairings
PILATUS PC-12
Fuselage structure & Wings
GKN AEROSPACE HTF7000
Nacelle Components

7. Industrial Cooperation – Aircraft Components
RATIER - FIGEAC
Cable Tension Regulators
LATECOERE AIRBUS A 320 Passenger Door Mechanisms
EUROCOPTER AIRBUS A320 Aircraft Components

8. Industrial Cooperation – Newest

9. Industrial Cooperation – Newest
Pilatus Programme
Turnover Forecast

10. Manufacturing Capabilities – Mechanics
Machining Plant is equipped with the most modern 3 and 5 axis CNC machines dedicated for aluminium, steel, copper alloys and titanium materials. Machined components for all products of PZL-Swidnik are manufactured in this plant.
The final assembly of mechanical assemblies, such as landing gears and main hubs, is also carried out there.

11. Manufacturing Capabilities - Composites
Composite Plant manufactures composite elements and bonded assemblies, including helicopter rotor blades, fuselage structures and fairings.
The plant is equipped with the cutting edge equipment, such as: autoclaves, CNC machines for prepregs cutting, CNC 5 axis milling machines for trimming,
A- and C-scan NDT equipment, and laser projectors Virtek.

12. Manufacturing Capabilities – Surface Treatment
Surface Treatment & Coating Plant performs coating treatments of aluminium, steel, copper alloys, titanium and other materials.
Processes carried out in this Plant fulfil the requirements of the latest and highest quality, technical and environment protection standards.

13. AGUSTAWESTLAND AW 139 Fuselage EUROCOPTER EC 145 Cowlings
R&D
PZL-Swidnik has been involved in the design, development, and certification of helicopters for over 50 years. The activity of Research and Development Centre comprises designing (on the basis of ANSYS, MSC/PATRAN, MSC/NASTRAN, ADAMS, ABAQUS, FLUENT, CATIA UNIGRAPHICS); ground tests, flight tests, integration of weapons, navigation and communication systems on helicopters manufactured by PZL-Swidnik, and upgrading of primary helicopter units.
AGUSTAWESTLAND AW 139 Fuselage
EUROCOPTER EC 145 Cowlings

14. Manufacturing Capabilities - Aerostructures
Structures and sub-assemblies are put together at Aviation Plant.
There are located final assembly lines of helicopters and structural components of fixed wings and helicopters. For the running programs only, we have delivered close to 1100 shipsets of AgustaWestland helicopter complete fuselages and tail booms, 300 shipsets of ATR-72 Centre wing box skeletons, more than 2000 shipsets of doors for Airbus aircraft, 170 Bell 412 helicopter tail booms, nearly 560 engine nacelles for Challenger 300 aircraft and a variety of Cessna aircraft components.

15. Customers

16. Clean Sky European Projects for Aeronautics & Air Transport
Joint Technology Initiative
ON-WINGS

17. The program is devided in 7 areas:
JTI
The program is devided in 7 areas:
GRC1 – Innovative blades
GRC2 – Drag reduction
GRC3 – Innovative Electrical System
GRC4 – Installation Diesel Engine on Light H/C
GRC5 – Environmental Flight Paths
GRC6 – Eco-design
GRC7 – Technology Evaluator
Time schedule: July 2008 ~ 2015 (2017)
PZL budget is 8.47mln €

18. Superior Purpose of JTI

19. Quality Policy of the Company
PZL-Swidnik SA implemented and continuously develops Quality System,
which covers the following elements:
Quality Policy
Quality System Documentation
Company Organisation Structure

20. Quality Policy of the Company
PART 21
Design Organisation
PART 145
Maintenance Organisation
PART 21
Production Organisation

21. Many Thanks For Your Attention
Wytwórnia Sprzętu Komunikacyjnego
„PZL-Świdnik” Spółka Akcyjna
an AgustaWestland Company
al. Lotników Polskich 1,
Świdnik