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Sital Marble (MFG.)L.L.C Survey Report Conducted By: Green Line Company.

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Presentation on theme: "Sital Marble (MFG.)L.L.C Survey Report Conducted By: Green Line Company."— Presentation transcript:

1 Sital Marble (MFG.)L.L.C Survey Report Conducted By: Green Line Company

2 Power Factor Readings: Predicting the Energy savings Before Installing Powerboss Power Readings: Small Cutting Machine 1 (9.2kW Motor) Load Percentage: On Load: 50% Off Load: 50% Formula: Ave kW / Ave Kvar (100) = Saving Factor On Load: 5.877 / 5.904 (100) = 99.54 Off Load: 1.05 / 5.849 (100) = 17.95 Off Load On Load Off Load On Load

3 Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Power Savings Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Total Kvar Saving % = 26.25% Total Kva Saving % = 31% Total Kw Saving % = 17% Off Load: 17.95 --------- 34 X 50% = 17% On Load: 99.54 --------- 0 X 50% = 0% Off Load: 17.95 --------- 52.5 X 50% = 26.25% On Load: 99.54 --------- 0 X 50% = 0% Off Load: 17.95 --------- 62 X 50% = 31% On Load: 99.54 --------- 0 X 50% = 0%

4 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Small Cutting Machine 2 (9.2kW Motor) On Load: 50% On Load: 4.475 / 5.997 (100) = 74.62 Off Load: 50% Off Load: 1.078 / 6.09 (100) = 17.70 Off Load On Load Off Load On Load

5 Power Savings Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Total Kvar Saving % = 26.25% Total Kva Saving % = 31% Total Kw Saving % = 17% Off Load: 17.70 --------- 34 X 50% = 17% On Load: 74.62 --------- 0 X 50% = 0% Off Load: 17.70 --------- 52.5 X 50% = 26.25% On Load: 74.62 --------- 0 X 50% = 0% Off Load: 17.70 --------- 62 X 50% = 31% On Load: 74.62 --------- 0 X 50% = 0%

6 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Small Cutting Machine 3 (11kW Motor) On Load: 50% On Load: 8.562 / 5.305 (100) = 161.39 Off Load: 50% Off Load: 1.364 / 4.954 (100) = 27.53 Off Load On Load Off Load On Load

7 Power Savings Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Total Kvar Saving % = 24.75% Total Kva Saving % = 28.75% Total Kw Saving % = 14% Off Load: 27.53 --------- 28 X 50% = 14% On Load: 161.39 --------- 0 X 50% = 0% Off Load: 27.53 --------- 52.5 X 50% = 24.75% On Load: 161.39 --------- 0 X 50% = 0% Off Load: 27.53 --------- 57.5 X 50% = 28.75% On Load: 161.39 --------- 0 X 50% = 0%

8 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Bridge Cutting Machine 1 (22kW Motor) On Load: 50% On Load: 2.711 / 9.052 (100) = 29.95 Off Load: 50% Off Load: 1.474 / 9.089 (100) = 16.22 Off Load On Load Off Load On Load

9 Power Savings Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Total Kvar Saving % = 50% Total Kva Saving % = 58.25% Total Kw Saving % = 30.5% Off Load: 16.22 --------- 34 X 50% = 17% On Load: 29.95 --------- 27 X 50% = 13.5% Off Load: 16.22 --------- 53 X 50% = 26.5% On Load: 29.95 --------- 27 X 50% = 23.5% Off Load: 16.22 --------- 62.5 X 50% = 31.25% On Load: 29.95 --------- 54 X 50% = 27%

10 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Bridge Cutting Machine 2 (22kW Motor-Slow & Fast Speed) On Load: 50% On Load: 5.979 / 13.554 (100) = 44.11 Off Load: 50% Off Load: 1.576 / 14.016 (100) = 11.24 Off Load On Load Off Load On Load

11 Power Savings Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Total Kvar Saving % = 43.25% Total Kva Saving % = 49.5% Total Kw Saving % = 24% Off Load: 11.24 --------- 37 X 50% = 18.5% On Load: 44.11 --------- 11 X 50% = 5.5% Off Load: 11.24 --------- 57 X 50% = 18.5% On Load: 44.11 --------- 29.5 X 50% = 14.75% Off Load: 11.24 --------- 68 X 50% = 34% On Load: 44.11 --------- 29.5 X 50% = 15.5%

12 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Water Jet (37kW Motor) On Load: 100% On Load: 14.451 / 22.432 (100) = 64.42 Off Load On Load

13 Power Savings Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Total Kvar Saving % = 20% Total Kva Saving % = 22% Total Kw Saving % = 5% On Load: 64.42 --------- 5 X 100% = 5% On Load: 64.42 --------- 20 X 100% = 20% On Load: 64.42 --------- 22 X 100% = 22%

14 Power Factor Readings: Load Percentage: Predicting the Energy savings Before Installing Powerboss Formula: Ave kW / Ave Kvar (100) = Saving Factor Power Readings: Polishing Machine (5kW Motor) On Load: 100% On Load: 0.829 / 2.292 (100) = 36.17

15 Power Savings Formula: Saving Factor Vs. kW Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kvar Saving % X Load Percentage = Saving % Formula: Saving Factor Vs. kva Saving % X Load Percentage = Saving % Total Kvar Saving % = 33% Total Kva Saving % = 41% Total Kw Saving % = 25% On Load: 36.17 --------- 25 X 100% = 25 % On Load: 36.17 --------- 33 X 100% = 33% On Load: 36.17 --------- 41 X 100% = 41%

16 Consumption & Savings Based on Per Day/24 Hours Operation

17 Benefits from PowerBoss These machines can benefit greatly from Powerboss. The softstart function will reduce both starting current drawn by the motor and mechanical strain on bearings, gears, belts and etc. The reduction in starting current will also increase motor’s life. The optimization function will reduce the power supplied to the Motor without changing its torque and rpm. Reducing the power supplied to the motor will significantly reduce the heat, vibration and noise. Reducing wasted energy will also reduce the maintenance cost and production downtime.


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