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Published byErnest Robertson Modified over 9 years ago
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Laboratory of Structural Materials Physical and Mechanical Properties Analysis
The Laboratory is aimed at the incoming inspection of tubular and reinforcing goods operated by SUE “MOSGAZ”, as well as the check of physical and mechanical properties of third parties’ materials. 1
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Selection of semi-finished goods and workpieces
Diagram of the Material Properties Analysis Using Destructive Inspection Techniques Production of samples complying with the standards of semi-finished goods Selection of semi-finished goods and workpieces Testing Quality control of produced samples Keeping records concerning the results of testing Making finding reports containing further recommendations 2
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Basic Stages of the Metal Samples Preparation Process
Milling Metal Cutting Grinding Gas Cutting Turning 3
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Basic Stages of the Plastic and Polymer Composite Samples Preparation Process
Milling Metal Cutting Grinding Press tool moulding 4
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Quality Control of the Produced Samples
Profiler (profilometer) Ultrasonic thickness gauge Adhesiometer Electronic vernier calliper Micrometer 5 5
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Distribution of Types of Testing between the Testing Machines
Versatile testing machine Instron 3369 with heat chamber Types of Testing testing of plastic and polymer tension at elevated temperatures (up to +250º С) and at lower temperatures (up to -70º С) (according to the all-Union State Standard (AUSS) , AUSS , AUSS ) testing of plastic and polymer compression at elevated temperatures (up to +250º С) and at lower temperatures (up to -70º С) (according to AUSS , AUSS ); testing of adhesion strength in case of detachment and displacement (according to AUSS , AUSS ); testing of detection of the metal-adhesion strength in case of exfoliation (according to AUSS ); testing of cylindrical metal samples tension at elevated temperatures (up to +250º С) and at lower temperatures (up to -70º С) (according to AUSS , AUSS , AUSS , AUSS ); testing wire stretching (according to AUSS ). 6
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Versatile testing machine Instron SATEC 600DX
Types of Testing testing of plastic and polymer samples compression at normal temperatures (according to AUSS , AUSS ); slow-bend test of plastic and polymer samples at normal temperatures (according to AUSS , AUSS ); testing of metal plate samples at normal temperatures (according to AUSS , AUSS ); testing of metal samples compression at normal temperatures (according to AUSS ); slow-bend test of metal samples at normal temperatures (according to AUSS , AUSS ); bend-over test of metal pipes at normal temperatures (according to AUSS ); flattening test of metal pipes at normal temperatures (according to AUSS ); flattening test of metal samples at normal temperatures (according to AUSS ). 7
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Impact testing machine Instron SI-M1
Types of Testing Charpy-Izod impact strength test of plastic samples at normal and lower temperatures (according to AUSS , AUSS ); Charpy-Izod impact strength test of metal samples at normal and lower temperatures (according to AUSS ); Charpy non-instrumented impact strength test (according to ISO 179-1:2000); 8
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Versatile testing machine Instron 8801
Types of Testing testing on determination of the crack resistance properties of metals at a static loading (according to AUSS ); endurance strength test (according to AUSS , AUSS , AUSS ); low-cycle fatigue test (according to AUSS ); 9
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Structural Analysis of Materials
Structural Analysis Sample Preparation Dimension and direction determination of the plane under testing Sample preparation using the Delta AbrasiMet cut-off machine, the SimpliMet 1000 automatic pressing machine and the Phoenix 4000 grinding-and-polishing machine Delta AbrasiMet SimpliMet 1000 Phoenix 4000 10
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Structural Analysis of Materials
The microprobes analysis is made on the prepared microsections with the help of the Axioimager M2m automatic upright microscope, the Axiovert 40 MAT POL inversion microscope, the Mikromet micro hardness-testing machine and the respective software. 11
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Tixomet Software System
Grain point determination AUSS Nonmetallic inclusions test Foliation assessment ASTM E Fracture test Coat layers micro-hardness test Structure inhomogeneity test 12
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Macrostructure Analysis Heat-affected zone analysis
Macrostructure of steel a) perpendicular to the rolling plane a) parallel to the rolling plane 33 mm Tube thickness 13
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Chemical Composition Determination
ARC-MET 8000 Optical Emissive Analyzer CHEMICAL COMPOSITION – an elementwise determination of the alloying elements concentration GRADE GUIDE – based on adjustable tables, identified by the user PRINT IDENTIFICATION – comparison of the alloys based on the derived ultraviolet spectrums 14
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Nondestructive Test «VECTOR» Eddy-Current Flaw Detector
ISONIC 2005 Ultrasonic Flaw Detector 15
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The Flaw Detection Methods and Options of Results Presentation
of the ISONIC 2005 Ultrasonic Flaw Detector Test - standard display of the flaw detection in terms of a time scan (A-scan) Flaws display of an object in the sectional view using the ABIScan function Flaws display of an object in the plan view using the FloorMap function Flaws detection using the TOFD-method 16
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