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Introduction Problems of Castings R+D Assortment Registrations Summary VICONTEX Ltd. has been developing and producing steel containers’ elements since.

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Presentation on theme: "Introduction Problems of Castings R+D Assortment Registrations Summary VICONTEX Ltd. has been developing and producing steel containers’ elements since."— Presentation transcript:

1 Introduction Problems of Castings R+D Assortment Registrations Summary VICONTEX Ltd. has been developing and producing steel containers’ elements since 1990 with special focus on corner fittings. Aim of its activity is to eliminate disadvantages of traditional containers and to prevent losses and casualties caused by damaged old style corner fittings. Our patented technology allows to substitute old style steel castings with micro-alloyed fine-grain material fittings. New technology uses automated cold processing methods: CNC flame cutting, laser cutting, banding and welding. Introduction www.vicontex.hu

2 Introduction Problems of Castings R+D Assortment Registrations Summary Castings’ Failures A single damaged casting corner fitting can cause a catastrophe. Our aim: to prevent similar accidents and make transporting more safe. www.vicontex.hu

3 Introduction Problems of Castings R+D Assortment Registrations Summary Disadventages of old style technology (casting) Surface errors Under surface errors, inclusions Cracks, fractures Need of additional processing of the whole surface Several heat treatments may be need High energy consumption Harmful technology for environment and health www.vicontex.hu

4 Introduction Problems of Castings R+D Assortment Registrations Summary Research and Development I. (R+D) Analyses of several years shows that old style technology (castings) do not meet all requirements necessary for up-to- date transport operations like lifting up or moving forward.

5 Introduction Problems of Castings R+D Assortment Registrations Summary Research and Development. Corners fittings Instead of normal compressing stress of 20 t we used of 300 t on the sample-piece and the banded and welded edges remained intact and the piece was not broken. New material and t echnology was developed able to wear several times bigger load than usual - without crack or fracture. During development we followed requirements of international standards for sizes and loads. Requirements of quality insurance and environmental protection are living integrated into technology. Final examinations were made and documented by laboratory of AGMI Hungary. www.vicontex.hu

6 Assortment Our product range follows international standards (ISO, EURO, UIC) and contains special elements like light corner fitting and special fittings for defence industry. Our products do not require any additional processing like heat treatment. www.vicontex.hu Introduction Problems of Castings R+D Assortment Registrations Summary

7 extended lifetime competitive price Min. 25 - 32 % saving on weight made of fabricated steel plate no cracks even at 50  C below zero precise, environment friendly technology substantial saving on damage in transit and insurance claims cornerstone®hungary Introduction Problems of Castings R+D Assortment Registrations Summary

8 Invention Prize

9 Our products meet EU norms and are internationally registered under name of cornerstone®hungary by the following companies: Lloyd’s Register Germanischer Lloyd American Bureau of Shipping Russian Maritim Register of Shipping Det Norske Veritas Hungarian Transport Authority Registrations www.vicontex.hu Introduction Problems of Castings R+D Assortment Registrations Summary

10 Summary www.vicontex.hu As a result of our R+D activity a corner fitting family was born that contains elements of smaller weight with higher quality for safe use all over the world. This technology also allows of cost effective production in big series. Our further aims: Offering corner fittings made in Hungary for European markets (including Turkey, Russia and the Baltic States) and sale of the know how in Asia. We look for partners who would co-operate or invest or purchase corner fittings in big quantities. Introduction Problems of Castings R+D Assortment Registrations Summary

11 Contact www.vicontex.hu Please contact Dr. György Vizi CEO of VICONTEX Hungary Tel./ Fax: +36-1-2585722 eMail : drvizi@t-online.hu web : http://www.vicontex.hudrvizi@t-online.huhttp://www.vicontex.hu Introduction Problems of Castings R+D Assortment Registrations Summary


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