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EML 2023 – Threads and Fasteners
Lecture 1 - Nomenclature
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Thread Terminology
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Thread Callouts - Metric
(mm) (mm) (mm)
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Thread Callouts – ANSI Unified
1 – loosest fit 2 – normal fit 3 – most exact fit B represents internal thread (in) UNC – Unified National Course UNF – Unified National Fine UNEF – Unified National Extra Fine UN – Unified National
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Thread Callouts – ANSI Unified
Assumes course threads with a nominal fit (2). (in)
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Goal: connect the top part to the bottom part using a #10-24 cap screw which has a head taper of 82˚ must determine length of screw
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Steps: buy the screw drill a countersunk hole without threads (clearance hole) into the top part drill a threaded hole in the bottom part
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2 things to know if you tap a hole
the thread length should be at least twice the diameter of the fastener if you use a bolt to connect some bodies the bolt should extend beyond the nut by at least two thread pitches How long should the screw be?
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the major diameter of the #10 screw is .190”
the length of the screw must be at least as long as .30” + 2.19” =.68 will purchase a #10-24 screw that is .75” long
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The major diameter of the screw is .190”.
What should the diameter of the clearance hole be?
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Engineer’s Handbook
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Was able to download a SolidWorks part file of this cap screw.
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A clearance hole has been created for a #10 flat head screw with an 82˚ head taper.
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A tapped hole for a #10-24 screw.
The screw we selected is .75” long. Therefore the thread depth of the hole must be at least .75”-.3” = .45” deep. I selected a thread depth of 0.45” and a pilot hole depth of .66”.
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If you only tap the blue body to the recommended depth of 2 major , i.e. .38”, you will have the following.
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2nd Example Problem 3/8” – 24 cap screw blocks are 1.5”1.5”.50”
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2 things to remember if you tap a hole
the thread length should be at least twice the diameter of the fastener if you use a bolt to connect some bodies the bolt should extend beyond the nut by at least two thread pitches
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Determining Bolt Length
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Bolt length calculation
Bolt must be 1.988” long plus the distance of 2 extra pitches. The bolt has 24 threads per inch. Two extra pitches will require an extra 1/12” of an inch. Total minimum length is = 2.071” . Find the next longest available bolt. .50” 1.988” .08” 21/64”
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2 things to remember if you tap a hole
the thread length should be at least twice the diameter of the hole if you use a bolt to connect some bodies the bolt should extend beyond the nut by at least two thread pitches
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