2. The company was incorporated in the year 1992 and has its office and manufacturing facility in Pune. Xytel India - An Insight The quest for bringing in “World Class Technologies” to the Indian Subcontinent & Asian Region has been a guiding force in establishing Xytel India. Xytel India is the pioneer in bringing the Revolutionary Pilot Plant Technology to the chemical Research and Development Industry.

3. Xytel India, a joint venture between Xytel Corporation, USA, the world leader in supply of pilot plants & Aker Solutions (earlier Kvaerner/Davy Powergas, Mumbai), a premier project/process engineering organisation is engaged in supply of skid-mounted/modular, fully automated Pilot/Mini Plants on turnkey basis. Xytel India - An Insight

4. Why Xytel India ? Expertise in designing and building cost effective pilot and mini plants in record time, providing modularity, portability and computerised control Customer Satisfaction Customized pilot/mini plants for specific requirements. Skilled and Experienced work force Specialized overseas/ Indian vendors Real time consultations with Xytel Inc. US for product upgradation & sharing their data bank and immense global experience State-of-the-art manufacturing facility Prompt, Reliable & Efficient Service In-House Software Development Capability Availability of Design software like ChemCAD, APV, PromisE, AutoCAD

5. Xytel India Methodology of Project Execution Customer Requirement Literature Survey, Preliminary Engineering, Finalize specification Client Firm Order from Client Basic Engg. Package, Process Design, Detailed Engineering, Mechanical Design & Cntrol System Config. Client Procurement, Fabrication & Assembly Factory Acceptance Test & Site Acceptance Test Warranty Support Client

6. Client: BMS College of Engineering Purpose:  To conduct hydrotreating reactions of petroleum oils (in the range of Naphtha to gas oils) Project Details:  Operating Temperature: 370 o C  Operating Pressure: 100 bar.g  Catalyst Capacity: 100 cc  PC PLC based control system.  Year of completion: 2002 HIGH PRESSURE FIXED BED REACTOR SYSTEM

7. Client: Indian Institute of Technology Purpose:  Trickle bed reactors are a type of three phase reactors, which are being widely used in refineries.  To study various hydrodynamic parameters like flow regime, liquid holdup, pressure drop, catalyst wetting under cold flow conditions Plant Details:  Operating temperature: 5-45 o C  Operating pressure: 2-25 bar.g  Nitrogen-kerosene and nitrogen- water systems are used  Year of completion: 2000 TRICKLE BED REACTOR PILOT PLANT

8. AUTOMATIC PROCESS CONTROL IN THE CHEMICAL PROCESSINDUSTRY Client : College of the North Atlantic- Qatar Purpose:  To study the principles of process control and operation of control valves, orifice flow meter, pump and heat exchanger etc. Plant Details:  Operating Temperature: 50 o C  Operating Pressure: atm.  Feed flow rate: 15-76 lit/hr  Unit included, two feed vessel of 60lit capacity each with 2 feed pumps, shell & tube heat exchanger and electric water heater.  Unit also included, temperature controller, level controller and flow controller.  DCS based control System  Year of completion: 2008

9. LIQUID-LIQUID EXTRACTION IN THECHEMICAL PROCESS INDUSTRY Client: College of the North Atlantic- Qatar Purpose:  Study of hydrodynamics and mass transfer in liquid-liquid systems.  Study of dispersed light phase operation.  Study of extraction basics and the differing aspects of controlling a column extraction. Plant Details:  Operating Temperature: 50 o C  Operating Pressure: atm.  Feed flow rate: 3-38 lit/hr for Oil 0-115 lit/hr for Water  Unit included: feed vessels, solution feed pump, packed extraction column, two phase settling tank, oil overflow tank, waste tank, process waste pump, water & acid tank with pumps.  DCS based control System  Year of completion: 2008

10. Client : College of the North Atlantic- Qatar Purpose:  To study phase inversion of sucrose by using fixed bed reactor unit.  To conduct experiments at various feed rate and reaction temperature to understand effect on product yield. Plant Details:  Operating Temperature: 40-80 o C  Operating Pressure: 1 bar. g  Feed flow rate: 0-45 lit/hr (15% sucrose)  Regeneration flow rate: 0-10 lit/hr (4% H 2 SO 4 )  Unit included, Sucrose feed tank, weak acid resign bed, hot water bath, main reactor, acid feed tank, shell and tube heat exchanger, overflow tank, Sucrose & acid feed pump, water circulation pump  DCS based control System  Year of completion: 2008 REACTORS IN THE CHEMICAL PROCESS INDUSTRY

11. WATER PURIFICATION IN THE CHEMICAL PROCESS INDUSTRY Client : College of the North Atlantic- Qatar Purpose: To study fundamentals of ion exchange and evaporation Plant Details:  Operating Temperature: 60 o C  Operating Pressure: 3 bar. g  Raw water specifications: Total dissolved solid: 150 ppm, Total suspended solids:10 ppm, Total hardness: 90 ppm  DM water flow rate: 475 lit/hr.  Unit included: cartridge filter, activated carbon filter, cation & anion exchange resin bed, acid & DI water feed tank with pump, Preheater, condenser, evaporator, Acid and Alkali overflow tanks along with transfer pumps.  DCS based control System  Year of completion: 2008

12. Client : College of the North Atlantic- Qatar Purpose:  Study of packed distillation column system.  Study of adverse effects on plant control (distillation control) with change in operating parameters (loss of reflux, changes to feed rate, loss of vacuum, changes to base temperature, etc). Plant Details:  Operating Temperature: 150 o C  Operating Pressure: 3.5 bar to full vacuum  Fluid Compositions: Feed: 60% Ethylene Glycol Distillate: 99.5% Ethylene Glycol Bottoms: 93% Ethylene Glycol  Unit Included: Feed vessel, preheater, distillation collumn with packing (MOC:SS316), thermosiphon reboiler, reflux drum with reflux pump, cooler, vacuum seal pot and vacuum pump.  DCS based control system PILOT PLANT FOR BINARY DISILLATION COLUMN

13. Client : College of the North Atlantic- Qatar Purpose:  To study the basics of pH control.  Managing at different pH settings, upsets in feed concentrations; & mixing times for the static mixer versus recycle pump.  To understand environmental principles. Plant Details:  Operating Temperature: ambient  Operating Pressure: atm.  Unit included: 1 st & 2 nd acid storage tanks along with feed pumps, 1 st & 2nd alkali feed tanks along with feed pumps, static mixer, acid waste tank, waste water pump, neutralized waste tank with city sewer pump, waste water recirculation pump and overflow tank with pump.  DCS based control system  Year of completion: 2008 WASTE WATER PILOT PLANT

14. Client: EnPro AS, Norway Purpose:  To study reaction of NaoH solution and CO 2 gas Plant Details:  Operating Temperature: 60oC  Operating Pressure: 2 - 10 bar.g  Reactor – Gas Induction Type  Unit included: total 2 Gas Induction Reactor (MOC:SS316) of 1000 litre capacity  500 Litre caustic solution vessel  Automatic solid/liquid separation type filter  Unit also included Air compressor, dryer, chiller.  PC-PLC based control System  Year of completion: 2009 CO2 Sequestration Demo Plant with PLC based Control System

15. Xytel India Services Feasibility & Engineering Studies Apart from the main activity, we also undertake, as a pre-requisite for turnkey supply, a study to prepare pre-engineering document to convert bench / lab-scale data to into pilot / mini plant design when very little information about the process is available. This exercise is also useful for estimating the project cost enabling the client to arrive at an investment decision. Revamping Existing Units Xytel India offers specialized services to help clients revamp their existing pilot plant resources. AMC Services Xytel India also undertake Annual Maintenance Contracts for Pilot/ Mini Plants. Each AMC has a designated service engineer in lead role and services will include visits at a mutually decided frequency, normal & preventive maintenance operations, guidance & training for proper operation & maintenance of pilot plants. Automation of Pilot Plants Xytel India offers solution to PC/PLC based system to replace existing, stand alone control systems, PC based control systems.

16. Clients

17. Contact Us Office & Works: EL-31/14, ‘J’ Block, MIDC, Bhosari, Pune – 411026. Maharashtra (INDIA) Tel : +91 20 40737700 Fax : +91 20 40737777 Email: xytel@vsnl.com Website: www.xytelindia.com Xytel India Pvt. Ltd.