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 United Polymers s.r.o. is English (90%)- Czech (10%) company.

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Presentation on theme: " United Polymers s.r.o. is English (90%)- Czech (10%) company."— Presentation transcript:

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2  United Polymers s.r.o. is English (90%)- Czech (10%) company

3 Main line of business is rubber and plastic part production using different technologies:  Die c utting  Rubber i njection and c ompression moulding  Plastic injection moulding  Sticking extruded rubber profiles to seals  Laminating of extruded profiles and sheets  Lathe cutting of rubber sealing rings

4 Tovární 605, 753 01 Hranice, Czech Republic

5 Brief History:  1999 – begining in CZ as Precision Cut Rubber, s.r.o. (90% GB, 10% CZ),  2000 – majority owner(PCR) bought by United Polymers, the name of the company has been changed to United Polymers s.r.o.,  2002 – buying properties (land and buildings), buildings refurbishment and construction of new building,  2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s.r.o.,  2005 – beginning of the production of the lathe cut parts,  2013 – Commissioning of new storage facility (400 m2), new office area hired.

6 Present Time: 3 5 00  Production and storage area – 3 5 00 m 2  Offices, changing rooms and other facilities for employees – 9 00 m 2  92 employees  one-, two-, three shifts operation  Sales in the last year: CZK 94 mill. (98% automotive)  Export cca 36% (SK, HU, GB, F, USA, India, GE, PL, TUR)

7 Organization chart Plant Manager Production (74) Quality (5) Accounting (4) Sales & marketing (4) Technical department (4) Purchasing department (1)

8 Production (proportion of sales) :  Die cut parts (with or without adhesive) and glued profile seals– 32%  Plastic moulded parts – 14%  Rubber moulded parts – 47%  Lathe cut – 7%

9 Die cut parts

10 Die cutting – materials:  Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc.)  Crosslinked PE foam  PUR foam  Solid Rubber (EPDM, CR, NBR, SBR, NR…)  Unwoven textiles (polyester, PP)  Cork  Extruded sponge rubber profiles (EPDM, CR, SBR)

11 Machinery:  2x ATOM S530CN  1x Fecken Kirfel – block splitter  1x IMESA- slitting machine  1x Samco 150  1x Merkle  1x Guilotine Metzner  1x EHVO laminator for extruded profiles  1x Laminator for sheet materials  1x Hydraulic Kiss Cut and Die Cut machine

12 ATOM S530CN

13 Kiss cut machine

14 Slitting machine - IMESA BLOCK SPLITTER Fecken Kirfel

15 Plastic parts:  Materials:Termoplastic elastomers – TPV, SEBS… Solid and softened plastics – PVC, PP, PE, PA… Plastic filled with glass or talcum

16 Plastic parts:

17 Injection moulding machinery for plastics :  1x Biraghi 150  1x Mitsubishi 280 (fully electrically operated)  1x Demag 100 (fully electrically operated)

18 Biraghi 150

19 Mitsubishi 280

20 Demag 100

21 Rubber Parts:  Material: EPDM, NBR, HNBR, NBR/PVC, NR, CR, SBR, ACM, ECO, ….

22 Rubber parts

23 Moulding machinery:  1x injection moulding machine Rutil 250  1 x injection moulding machine Rutil 150  1x 2 position injection moulding machine INRUBB 250 (6 liters barrel capacity)  3x injection moulding machine Desma 250  3x two-etage copression moulding machine SGT-1, 300 tons, 800x1100mm  1x mill (calander machine)  3 x compression moulding machines Daniels, dimm. 400x400  1x Barwell extruder for the preparation of blanks  1x postcuring oven  1x freezing machine for the removal of overflows

24 Rutil 250

25 DESMA 250

26 INRUBB 250 – two positions

27 SGT-1

28  Materials:EPDM, NBR, NBR/PVC, NR, CR, SBR, ACM, AEM, …. Lathe cut washers

29 Lathe cut machinery:  2x two-spindle lathes Max-Müller  2x grinders  1x automatic 4-spindle cutting machine Delta  screw extruder Colmec dia 70mm  hot compressed air curing oven

30 Lathe Cut Parts

31 Combination of technologies, assembling, combination of materials

32 Quality :  ISO TS 16949:2009  ISO 14001:2004  Customer audits: 3M Deutschland, Automotive Lighting, AVON AUTOMOTIVE, BATZ CZECH, BRANO, CadenceInnovation, Cemm Thome, Contimental, DENSO UK, DURA CZ, FACEA, FTE, Grupo Antolin Bohemia, Hella, Hutchinson, Johnson Controls, Kautex, Klein&Blazek, KSR, LINEX, Mahle, Tennex, Nichias GmBH, R ossignol Galvanik, Sogefi, STANT, Sundram, TI Auto, TRW, VARROC, Visteon, VW

33 Key Customers:  Varroc Lighting  Grupo Antolin  SAS Automotive  Koito  Brano  Klein & Blažek  Hella  Rossignol Galvanik  Visteon (HVCC)  Fehrer  WITTE  SIEMENS  Facea  Cooper Standard  Hengst  Batz  DURA  Kautex  TRW  Toyoda

34 Tovární 605, 753 01 Hranice, Czech republic (the plant is located 3 km from the D1,exit 308, Hranice) 49°34'4.463"N 17°45'4.845"E

35 Thank you for your attention  www.united-polymers.cz  phone: +420 / 581 699 521  fax: +420 / 581 699 519  e-mail: info@united-polymers.cz  Hranice, May 2013


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