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United Polymers s.r.o. is English (90%)- Czech (10%) company
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Main line of business is rubber and plastic part production using different technologies: Die c utting Rubber i njection and c ompression moulding Plastic injection moulding Sticking extruded rubber profiles to seals Laminating of extruded profiles and sheets Lathe cutting of rubber sealing rings
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Tovární 605, 753 01 Hranice, Czech Republic
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Brief History: 1999 – begining in CZ as Precision Cut Rubber, s.r.o. (90% GB, 10% CZ), 2000 – majority owner(PCR) bought by United Polymers, the name of the company has been changed to United Polymers s.r.o., 2002 – buying properties (land and buildings), buildings refurbishment and construction of new building, 2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s.r.o., 2005 – beginning of the production of the lathe cut parts, 2013 – Commissioning of new storage facility (400 m2), new office area hired.
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Present Time: 3 5 00 Production and storage area – 3 5 00 m 2 Offices, changing rooms and other facilities for employees – 9 00 m 2 92 employees one-, two-, three shifts operation Sales in the last year: CZK 94 mill. (98% automotive) Export cca 36% (SK, HU, GB, F, USA, India, GE, PL, TUR)
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Organization chart Plant Manager Production (74) Quality (5) Accounting (4) Sales & marketing (4) Technical department (4) Purchasing department (1)
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Production (proportion of sales) : Die cut parts (with or without adhesive) and glued profile seals– 32% Plastic moulded parts – 14% Rubber moulded parts – 47% Lathe cut – 7%
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Die cut parts
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Die cutting – materials: Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc.) Crosslinked PE foam PUR foam Solid Rubber (EPDM, CR, NBR, SBR, NR…) Unwoven textiles (polyester, PP) Cork Extruded sponge rubber profiles (EPDM, CR, SBR)
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Machinery: 2x ATOM S530CN 1x Fecken Kirfel – block splitter 1x IMESA- slitting machine 1x Samco 150 1x Merkle 1x Guilotine Metzner 1x EHVO laminator for extruded profiles 1x Laminator for sheet materials 1x Hydraulic Kiss Cut and Die Cut machine
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ATOM S530CN
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Kiss cut machine
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Slitting machine - IMESA BLOCK SPLITTER Fecken Kirfel
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Plastic parts: Materials:Termoplastic elastomers – TPV, SEBS… Solid and softened plastics – PVC, PP, PE, PA… Plastic filled with glass or talcum
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Plastic parts:
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Injection moulding machinery for plastics : 1x Biraghi 150 1x Mitsubishi 280 (fully electrically operated) 1x Demag 100 (fully electrically operated)
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Biraghi 150
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Mitsubishi 280
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Demag 100
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Rubber Parts: Material: EPDM, NBR, HNBR, NBR/PVC, NR, CR, SBR, ACM, ECO, ….
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Rubber parts
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Moulding machinery: 1x injection moulding machine Rutil 250 1 x injection moulding machine Rutil 150 1x 2 position injection moulding machine INRUBB 250 (6 liters barrel capacity) 3x injection moulding machine Desma 250 3x two-etage copression moulding machine SGT-1, 300 tons, 800x1100mm 1x mill (calander machine) 3 x compression moulding machines Daniels, dimm. 400x400 1x Barwell extruder for the preparation of blanks 1x postcuring oven 1x freezing machine for the removal of overflows
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Rutil 250
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DESMA 250
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INRUBB 250 – two positions
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SGT-1
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Materials:EPDM, NBR, NBR/PVC, NR, CR, SBR, ACM, AEM, …. Lathe cut washers
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Lathe cut machinery: 2x two-spindle lathes Max-Müller 2x grinders 1x automatic 4-spindle cutting machine Delta screw extruder Colmec dia 70mm hot compressed air curing oven
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Lathe Cut Parts
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Combination of technologies, assembling, combination of materials
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Quality : ISO TS 16949:2009 ISO 14001:2004 Customer audits: 3M Deutschland, Automotive Lighting, AVON AUTOMOTIVE, BATZ CZECH, BRANO, CadenceInnovation, Cemm Thome, Contimental, DENSO UK, DURA CZ, FACEA, FTE, Grupo Antolin Bohemia, Hella, Hutchinson, Johnson Controls, Kautex, Klein&Blazek, KSR, LINEX, Mahle, Tennex, Nichias GmBH, R ossignol Galvanik, Sogefi, STANT, Sundram, TI Auto, TRW, VARROC, Visteon, VW
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Key Customers: Varroc Lighting Grupo Antolin SAS Automotive Koito Brano Klein & Blažek Hella Rossignol Galvanik Visteon (HVCC) Fehrer WITTE SIEMENS Facea Cooper Standard Hengst Batz DURA Kautex TRW Toyoda
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Tovární 605, 753 01 Hranice, Czech republic (the plant is located 3 km from the D1,exit 308, Hranice) 49°34'4.463"N 17°45'4.845"E
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Thank you for your attention www.united-polymers.cz phone: +420 / 581 699 521 fax: +420 / 581 699 519 e-mail: info@united-polymers.cz Hranice, May 2013
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