1. Author: Loïc Lambert Support : Juan Carlos PEREZ 31 October 2013 1 TE-MSC-MDT Mechanical facilities in Group TE-MSC MDT - 927 Mechanical Workshop Machining Service TE-MSC-MDT

2. Equipement Type CNC Milling CNC Lathe Manual Milling Manual Lathe NameProtoTrak ProtoTrak Huron Deckel FP1 Schaublin Cazeneuve Poltsje Capability 1200 * 410 * 400 700 * 350 * 400 Dia 370 / 205 / 51 Lg 650 1400 * 650 * 500 450 * 200 * 200 Dia 2 to 80 Dia 200 / 160 / 45 Lg 350 Dia 500 / 360 / 82 Lg 2000 Note for Lathe : Dia max short Length Dia upper croosway Dia bar work inside spindle Cutting machine TE-MSC-MDT2

3. ProtoTrak 1 Stroke X 1200 Y 410 Z 400 Max Weight on Table 600 kg Spindle 35 to 4500 rpm # 40 size Gear Box 2 range Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm CNC Control Milling TE-MSC-MDT3

4. Fourth Axis Machining Positioning Only (not continuous machining) Max Parts length around 300 mm Parts size depend of Clamping mode Please Ask Max Parts Weight on Support Around 40 kg (depend of gravity center) New TE-MSC-MDT4

5. ProtoTrak 2 Stroke X 700 Y 350 Z 400 Max Weight on Table 400 kg Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm Spindle 35 to 4500 rpm # 40 size Gear Box 2 range CNC Control Milling TE-MSC-MDT5

6. ProtoTrak Lathe Max Swing 350 mm Max machining 210 mm Max Bar work 51 mm Max Length 600 mm Spindle Rpm 35 to 5000 Gear Box 2 range Accuracy : +/- 0.015 mm Repetability : +/- 0.01 mm Chucks : 8’’ 3 jaws 8’’ 4 jaws CNC Control Milling TE-MSC-MDT6

7. Huron Spindle 20 to 1500 Rpm # 40 size Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm Stroke X 1400 Y 650 Z 400 Max Weight on Table 800 kg Swing Head TE-MSC-MDT7

8. Deckel Spindle 20 to 1500 Rpm # 40 size Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm Stroke X 450 mm Y 200 mm Z 200 mm Max Weight on Table 450 kg Swing Head TE-MSC-MDT8

9. Poltsje Lathe Max Swing 500 mm Max machining 360 mm Max Bar work 81 mm Max Length 2000 mm Spindle Rpm 30 to 1000 Chucks : 12’’ 3 jaws 18’’ 4 jaws TE-MSC-MDT9

10. Cazeneuve Max Swing 200 mm Max machining 160 mm Max Bar work 45 mm Max Length 350 mm Spindle Rpm 100 to 1500 Chucks : 8’’ 3 jaws 8’’ 4 jaws TE-MSC-MDT10

11. Schaublin 102 Max Swing 80 mm Max machining 80 mm Max Bar work 20 mm Max Length 40 mm Spindle Rpm 200 to 2000 Chucks : 6’’ 3 jaws Collet chuck dia 2 to 20 TE-MSC-MDT11

12. Pneumatic Tapping Arm Pneumatic Motor 3 Different speed Different Holder ( Torque safety) Tapping vertical M2 to M24 New TE-MSC-MDT12

13. Other machine Drilling machine Drilling machine with cross table Manual press Hydraulic press Saw Disk Saw Arc Welding Tig Welding Welding marble Manual grinding machine TE-MSC-MDT13

14. Control Room We get wide standard control equipement. We could provide dimension report. Digital Calipers : to 800 mm Mechanical Calipers : to 1000 mm Outer Micrometers : 0 to 200 mm Inner Micrometers : 6 to 200 mm Dial indicator (0.01 or 0.001) Precision set square Gauge block References Marble Digital measuring column Profile projector TE-MSC-MDT14

15. 3D Control System FARO ARM Movable Contact probe Laser scanning Compare with CAD Model New TE-MSC-MDT15

16. FARO Arm Sample Report TE-MSC-MDT16

17. Standard Control Report TE-MSC-MDT17

18. Sample parts Engraving Isolation parts Glass fibber Crimping Tooling Winding Clamping Tooling Polyimid Forming tool TE-MSC-MDT18

19. Sample parts Collar Pack Simulation Coil Shell – 3D machining Copper Cable Holder –MM sectionMold Part– 3D machining Plastic Clamping Parts TE-MSC-MDT19

20. Sample parts Clamping CoilExhibition Support Cable coil road test Exhibition Support TE-MSC-MDT20

21. 927 MDT = Group Machining Service You have machining job to do Email + Phone Loic.Lambert@cern.ch 16 4103 MDT WorkShop (927) Faisability analysis delivery date Parts Delivery Machining Section Weekly planning meeting ( Friday 12h) BC for Material Control Human ressources 3 Fulltime FSU Workers 1 manager TE-MSC-MDT21

22. Future equipement Small CNC Milling machine High speed spindle Special Glass fibber aspiration Expected 2014 To prevent expensive machine damage To increase quality (spindle speed) For human health and security To increase tool life For Polymere Lab small mold machining Present status : Suppliers research quotation TE-MSC-MDT22

23. Thank you for your attention Feel Free to ask machining Support TE-MSC-MDT23