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Fall Protection for Construction
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Training objectives Nature of fall hazards in the work area
Subpart M of the construction regulations 1a
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Training objectives Procedures for erecting, maintaining, disassembling, and inspecting fall protection systems 1b
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Training objectives Use and operation of: guardrail systems
personal fall arrest systems safety net systems warning line systems safety monitoring systems controlled access zones other protections to be used 1c
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Training objectives Role of each employee when a safety monitoring system is used Role of employees in fall protection plans 1d
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Training objectives Limitations on the use of mechanical equipment during roofing work on low-sloped roofs 1e
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Training objectives Correct procedures for the handling and storage of equipment and materials and the erection of overhead protection 1f
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Fall hazards in the work area
Falls are one of the major causes of injuries to construction workers Working at the leading edge of floors, formwork, or roofs 2a
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Fall hazards in the work area
Leaning over for overhand bricklaying work Working near holes or openings Walking on elevated ramps or runways 2b
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Standard applicability
The OSHA standard requires construction employers to: identify and evaluate fall hazards provide fall protection train employees The requirements are performance-oriented 3a
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Standard applicability
The standard does not cover construction workers who are inspecting, investigating, or assessing workplace conditions: prior to the actual start of work; or after all work has been completed 3b
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Standard applicability
Other OSHA standards also contain fall protection requirements, but they may not outline specific rules for fall protection during all parts of the job 3c
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Standard applicability
Review: Subpart L - Scaffolds Subpart N - Cranes and derricks Subpart R - Steel erection Subpart S - Tunneling Subpart V - Electric transmission and distribution lines and equipment Subpart X - Stairways and ladders 3d
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Fall protection measures
All walking and working surfaces must be strong enough to safely support employees Employees must be protected from fall hazards whenever they are 6 feet or more above a lower level 4a
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Fall protection measures
Construction workers who are exposed to the hazard of falling onto or into dangerous equipment must be protected at any height All employees must be protected from falling objects 4b
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Fall protection measures
Guardrail systems Safety net systems Personal fall arrest systems Positioning device systems 4c
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Fall protection measures
Warning line systems Controlled access zones Safety monitoring systems Covers 4d
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Terms Anchorage Body belt (safety belt) Body harness
Controlled access zone (CAZ) 5a
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Terms Dangerous equipment Deceleration device Deceleration distance
Free fall 5b
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Terms Free fall distance Guardrail system Lanyard Leading edge 5c
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Terms Lifeline Low-slope roof Lower levels Mechanical equipment 5d
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Terms Overhand bricklaying and related work
Personal fall arrest system Positioning device system Roofing work 5e
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Terms Safety-monitoring system Self-retracting lifeline/lanyard
Steep roof 5f
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Terms Unprotected sides and edges Walking/working surface
Warning line system 5g
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Guardrail systems The top edge height of top rails must be between 39 inches and 45 inches above the walking/ working level 6a
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Guardrail systems Midrails, screens, mesh, or intermediate vertical members are needed when there is no wall or parapet wall at least 21-inches high 6b
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Guardrail systems Guardrail systems must be able to withstand the forces specified in OSHA’s standard Steel or plastic banding cannot be used as top rails or midrails 6c
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Guardrail systems Top rails and midrails must have a diameter of at least 1/4-inch If wire rope is used for top rails, it must be flagged with high-visibility material at least every 6 feet 6d
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Guardrail systems Top rails or midrails made from manila, plastic or synthetic rope must be inspected frequently The guardrail’s surface must be smooth enough so it does not cause lacerations or other injuries, or snag clothing 6e
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Guardrail systems The ends of top rails and midrails must not overhang the terminal posts to create a projection hazard 6f
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Safety net systems Safety nets must be installed as close as practicable under the walking/working surface, but in no case more than 30 feet below the surface 7a
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Safety net systems When nets are used on bridges, the potential fall area from the walking/working surface to the net must be unobstructed 7b
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Safety net systems Safety nets are to extend outward from the work surface by a sufficient distance as specified in the standard Safety nets must have sufficient clearance under them 7c
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Safety net systems Safety nets must be capable of absorbing an impact force equal to the standard’s specified drop test Defective nets must not be used 7d
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Safety net systems Inspect safety nets at least once a week for wear, damage, and other deterioration Safety nets must also be inspected after any occurrence that could affect the integrity of the safety net system 7e
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Personal fall arrest systems
Effective January 1, 1998, body belts are not acceptable as part of a personal fall arrest system Connectors, dee-rings, and snaphooks must meet the standard’s design and strength requirements 8a
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Personal fall arrest systems
Devices used to connect to a horizontal lifeline are to be capable of locking in both directions on the lifeline Lanyards and vertical lifelines must meet the standard’s minimum breaking strength requirements 8b
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Personal fall arrest systems
When vertical lifelines are used, each employee must be attached to a separate lifeline Lifelines must be protected from being cut or abraded 8c
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Personal fall arrest systems
Self-retracting lifelines and lanyards must meet the standard’s load requirements Anchorages used for personal fall arrest equipment must be independent of any anchorage being used to support or suspend platforms 8d
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Personal fall arrest systems - when stopping a fall must
Limit the maximum arresting force on an employee to 1,800 pounds when used with a body harness Be rigged so that an employee cannot free fall more than 6 feet 8e
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Personal fall arrest systems - when stopping a fall must
Be rigged so that an employee will not contact any lower level Bring an employee to a complete stop and limit the employee’s maximum deceleration distance to 3.5 feet 8f
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Personal fall arrest systems - when stopping a fall must
Have sufficient strength to withstand twice the anticipated potential impact energy 8g
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Positioning Device Systems
Positioning devices are to be rigged so that an employee cannot free fall more than 2 feet 9a
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Positioning Device Systems
Positioning devices must be secured to an anchorage capable of supporting: at least twice the potential impact load of an employee’s fall; or 3,000 pounds, whichever is greater 9b
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Positioning Device Systems
Connectors, dee-rings, and snaphooks must meet the standard’s design and strength requirements 9c
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Positioning Device Systems
Positioning device systems must be inspected before each use for: wear damage deterioration defective components 9d
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Positioning Device Systems
Body belts and components must only be used as part of a positioning device system—they cannot be used to hoist materials 9e
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Fall protection systems
Employers have a duty to anticipate fall hazards, and to plan work activities accordingly Careful planning and preparation lay the necessary groundwork for an accident-free workplace 10a
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Fall protection systems
Limit work activities to walking/working surfaces that have the strength and structural integrity to safely support employees 10b
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Fall protection systems
The rule identifies areas or activities where fall protection is needed. These include, but are not limited to: unprotected sides and edges hoist areas holes wall openings formwork and reinforcing steel 10c
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Fall protection systems
The rule identifies areas or activities where fall protection is needed. These include, but are not limited to: ramps, runways, and other walkways excavations (protection from falling into excavations greater that 6-feet deep only) 10d
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Fall protection systems
The rule identifies areas or activities where fall protection is needed. These include, but are not limited to: dangerous equipment overhand bricklaying and related work 10e
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Fall protection systems
The rule identifies areas or activities where fall protection is needed. These include, but are not limited to: roofing work leading edge work precast concrete erection 10f
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Fall protection systems
The rule identifies areas or activities where fall protection is needed. These include, but are not limited to: residential construction other walking and working surfaces 10g
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Fall protection systems
Employers need to: give instructions to prevent exposure to unsafe conditions ensure employees follow the procedures and understand the training be aware of the safety methods being used by specialty subcontractors 10h
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Unprotected sides and edges
Employees must be protected when they are exposed to falls from unprotected sides and edges of walking/ working surfaces 6 feet or more above lower levels 11a
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Unprotected sides and edges
Fall protection options include: Guardrail systems Safety net systems Personal fall arrest systems 11b
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Protecting hoist areas
Employees in a hoist area must be protected from falling 6 feet or more Fall protection options include: guardrail systems personal fall arrest systems 12a
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Protecting hoist areas
When guardrail systems are used at hoisting areas, a chain, gate, or removable guardrail section must be placed across the access opening when hoisting operations are not taking place 12b
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Protection for holes Employees must be protected from:
falling into or through holes tripping in, or stepping into or through holes objects falling through holes 13a
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Protection for holes Covers located where there is vehicular traffic must be able to support at least twice the maximum axle load of the largest vehicle expected to cross over the cover 13b
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Protection for holes All other covers must be able to support at least twice the weight of employees, equipment, and materials that may cross over the cover at any one time 13c
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Protection for holes Covers must be secured in place
Covers must be color coded or marked with the word “HOLE” or “COVER” to provide a warning 13d
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Protecting wall openings
Employees must be protected from falling out or or through wall openings Fall protection options include: guardrail systems safety net systems personal fall arrest systems 14a
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Formwork and reinforcing steel
Employees working on formwork and reinforcing steel 6 feet or more above lower levels must be protected by one of the following: Personal fall arrest system Safety net system Positioning device system 15a
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Formwork and reinforcing steel
Fall protection is not required while employees are moving vertically and/or horizontally on the vertical face of rebar assemblies built in place 15b
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Ramps, runways, and walkways
Ramps, runways, and other walkways have guardrails along each unprotected side or edge when employees could fall 6 feet or more 16a
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Excavations If the excavation depth is 6 feet or more, edges of excavations must be protected by: guardrail systems fences barricades 17a
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Falls into dangerous equipment
Employees working 6 feet or more above dangerous equipment must be protected from falling by one of the following systems: Guardrail systems Personal fall arrest systems Safety net systems 18a
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Falls into dangerous equipment
Where the walking/working surface is less than 6 feet above the dangerous equipment hazards, guardrails or equipment guards must shield employees from the hazard 18b
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Overhand bricklaying Each employee performing overhand bricklaying and related work 6 feet or more above lower levels must be protected by one of the following systems: 19a
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Overhand bricklaying Guardrail systems Personal fall arrest systems
Safety net systems Controlled access zones 19b
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Overhand bricklaying The controlled access zone:
is defined by a control line erected between 10 feet and 15 feet from the working edge 19c
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Overhand bricklaying The controlled access zone:
must extend far enough to enclose all employees performing overhand bricklaying and related work at the working edge 19d
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Overhand bricklaying The controlled access zone:
needs additional control lines erected at each end to enclose the controlled access zone allows only employees engaged in overhand bricklaying or related work in the controlled access zone 19e
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Overhand bricklaying Control lines consist of ropes, wires, tapes, or equivalent materials, and supporting stanchions as follows: Each line is flagged or otherwise clearly marked with high-visibility material at intervals of at least 6 feet 19f
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Overhand bricklaying Control lines consist of ropes, wires, tapes, or equivalent materials, and supporting stanchions as follows: 19f
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Overhand bricklaying Each line is rigged and supported so that:
its lowest point is at least 39 inches from the walking/working surface its highest point is not more than 50 inches from the walking/working surface Each line must have a minimum breaking strength of 200 pounds 19g
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Overhand bricklaying All employees reaching more than 10 inches below the level of a walking/working surface must be protected from falling 19h
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Overhand bricklaying Fall protection options include: guardrails
personal fall arrest systems safety nets 19i
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Overhand bricklaying To provide for falling object protection during overhand bricklaying and related work: no materials or equipment except masonry and mortar can be stored within 4 feet of the working edge 19j
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Overhand bricklaying To provide for falling object protection during overhand bricklaying and related work: excess mortar, broken or scattered masonry units, and all other materials and debris must be removed at regular intervals 19k
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Roofing on low-slope roofs
Employees engaged in roofing activities on low-slope roofs with unprotected sides and edges 6 feet or more above lower levels must be protected by one of the following methods: 20a
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Roofing on low-slope roofs
Guardrail systems Safety net systems Personal fall arrest systems 20b
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Roofing on low-slope roofs
A combination of warning line and guardrail systems A combination of warning line and safety net systems A combination of warning line and personal fall arrest systems 20c
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Roofing on low-slope roofs
A combination of warning line and safety monitoring systems On roofs 50 feet or less in width, the use of a safety monitoring system alone 20d
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Roofing on low-slope roofs: safety monitoring system
When a safety monitoring system is used: A designated competent person must monitor employee safety The safety monitor cannot have other responsibilities that could distract him/her from the monitoring function 20e
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Roofing on low-slope roofs: safety monitoring system
Mechanical equipment must not be used or stored in areas where safety monitoring systems are being used 20f
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Roofing on low-slope roofs: safety monitoring system
No employee, other than an employee engaged in roofing work, or an employee covered by a fall protection plan, can be allowed in an area where an employee is being protected by a safety monitoring system 20g
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Roofing on low-slope roofs: safety monitoring system
Each employee working in a controlled access zone must comply with fall hazard warnings from safety monitors 20h
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Roofing on low-slope roofs: warning line system
When warning line systems are used: Warning line systems are to be erected around all sides of the roof work area 20i
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Roofing on low-slope roofs: warning line system
The warning line must be at least 6 feet from the roof edge when mechanical equipment is not being used 20j
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Roofing on low-slope roofs: warning line system
The warning line must be farther from the roof edge when mechanical equipment is being used 20k
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Roofing on low-slope roofs: warning line system
Two warning lines must form an access path to connect points of access, materials handling areas, storage areas, and hoisting areas to the work area 20l
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Roofing on low-slope roofs: warning line system
When a point of access is not in use, a rope, wire, chain, or other barricade, must be placed across the path 20m
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Roofing on low-slope roofs: warning line system
Warning line ropes, wires, chains, and supporting stanchions must meet the standard’s design and strength requirements 20n
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Roofing on low-slope roofs: warning line system
No employee is allowed in the area between a roof edge and a warning line unless the employee is performing roofing work in that area 20o
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Roofing on low-slope roofs
To provide for falling object protection during roofing work: materials and equipment must not be stored within 6 feet of a roof edge unless guardrails are erected at the edge materials that are piled, grouped, or stacked near a roof edge must be stable and self-supporting 20p
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Roofing on steep roofs Each employee engaged in roofing activities on steep roofs with unprotected sides and edges 6 feet or more above lower levels must be protected from falling 21a
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Roofing on steep roofs A steep roof has slopes greater than 4 in 12 (vertical to horizontal) 21b
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Roofing on steep roofs Fall protection options include:
Guardrail systems with toeboards Personal fall arrest systems Safety net systems 21c
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Leading edge work Leading edge work 6 feet or more above lower levels requires one of the following fall protection methods: Guardrail systems Safety net systems Personal fall arrest systems 22a
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Leading edge work If these conventional systems cannot be used, a fall protection plan must be in place 22b
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Leading edge work When used to control access to areas where leading edge and other operations are taking place, the controlled access zone is defined by a control line that restricts access 22c
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Leading edge work When control lines are used, they are to be between 6 feet and 25 feet from the unprotected or leading edge, except when erecting precast concrete members 22d
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Leading edge work The control line must extend along the entire length of the unprotected or leading edge Each side of the control line is to be connected to a guardrail system or wall 22e
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Leading edge work - control lines
Control lines consist of ropes, wires, tapes, or equivalent materials, and supporting stanchions as follows: 22f
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Leading edge work - control lines
Each line must be flagged or otherwise clearly marked with high-visibility material at intervals of at least 6 feet 22g
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Leading edge work - control lines
Each line is to be rigged and supported so that its: lowest point is at least 39 inches from the walking/working surface highest point is not more than 45 inches Each line must have a minimum breaking strength of 200 pounds 22h
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Precast concrete erection
Erecting precast concrete members 6 feet or more above a lower level requires one of the following fall protection methods: Guardrail systems Safety net systems Personal fall arrest systems 23a
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Precast concrete erection
If these conventional systems cannot be used, a fall protection plan must be in place 23b
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Precast concrete erection
A controlled access zone may be used to control access to areas where leading edge and other operations are taking place 23c
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Precast concrete erection
The controlled access zone is defined by a control line (or other means) that restricts access 23d
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Precast concrete erection
When erecting precast concrete members, the control line is to be: between 6 feet and 60 feet; or half the length of the member being erected, whichever is less, from the leading edge 23e
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Precast concrete erection
The control line must extend along the entire length of the unprotected or leading edge Each side of the control line is to be connected to a guardrail system or wall 23f
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Precast concrete erection - control lines
Control lines consist of ropes, wires, tapes, or equivalent materials, and supporting stanchions as follows: 23g
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Precast concrete erection - control lines
Each line is to be flagged or otherwise clearly marked with high-visibility material at intervals of at least 6 feet 23h
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Precast concrete erection - control lines
Each line is to be rigged and supported so that its: lowest point is at least 39 inches from the walking/working surface highest point is not more than 45 inches Each line must have a minimum breaking strength of 200 pounds 23i
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Residential construction
Employers engaged in residential construction must protect employees from falls of 6 feet or more to lower levels by the use of one of these fall protection systems: Guardrail systems Safety net systems Personal fall arrest systems 24a
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Residential construction
If it is infeasible or creates a greater hazard to implement these conventional systems, a fall protection plan can be used instead 24b
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Fall protection plans The use of a fall protection plan is available only to employees engaged in: leading edge work precast concrete erection work residential construction work 25a
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Fall protection plans Fall protection plans must developed by a competent person 25b
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Other walking/working surfaces
All employees exposed to falls of 6 feet or more to lower levels must be protected by a: guardrail system safety net system personal fall arrest system 26a
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Protection from falling objects
Employees who may be exposed to falling objects are required to wear hard hats 27a
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Protection from falling objects
Employers must also do one of the following: Erect toeboards, screens, or guardrail systems to prevent objects from falling from higher levels Erect a canopy structure and keep potential falling objects far enough from the edge of the higher level 27b
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Protection from falling objects
Employers must also do one of the following: Barricade the area to which objects could fall, and keep employees out of thearea Keep objects far enough away from the edge of a higher level 27c
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Protection from falling objects
Falling object protection must meet the standard’s design and strength requirements 27d
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