1. A M E M B E R O F T H E K E N D A L L G R O U P

2. Catch your Quick Start for the
Kendall Connection Live
Catch your Quick Start for the
CR30 and GuardLogix
Chattanooga
March 3, 2015

3. Safety is Everyone’s Business
Safety Switches
440G Guard Locking
440H Hinge Switches
440K Tongue Interlock
440N SensaGuard
440P Safety Limit Switches
440T Trapped Key
Presence Sensing Safety Devices
440F Safety Mats & Edges
440L / 445L Light Curtains
442L Laser Scanners/Camera
E-Stops & Cable Pulls
440E Cable Pulls
440J Enabling Switches
800B/F/H/T E-Stops
Safety Relays & Contactors
440C CR30 Relay
440R MSR / GSR Relays
100S / 700HPS Safety Contactors
The safety components covered for this module are grouped into 4 categories: Safety Switches, Safety Relays, Presence Sensing Safety Devices, and E-Stops & Cable Pulls.
Safety Switches include 440N RFID Non-contact and magnetically coded switches, 440G Guard locking switches, 440K Tongue Interlock switches, 440T Trapped Key Switches, 440H Hinge switches and 440P Safety Limit Switches.
Safety Relays include the new CR30 as well as the GSR family of relays. The 100S/700HPS Safety Contactors are also included.
Presence Sensing Safety Devices include the 440L and 445L light curtains, the 442L Laser scanner, and 440G Safety Mats and Edges. The new safety light curtains will be included once they are launched.
E-Stops and Cable Pulls includes the 800F, B, T, and H E-stops, 440E Cable Pulls, and 440J Enabling Switches.

4. Safety Controller Line – when to use?
GuardLogix
Integrated Safety & Std. Control
Standard Logix Hardware
Uses Studio 5000 Software
SIL 3 /Cat 4
CIP Safety on DeviceNet
Compact
GuardLogix
Flexibility
Price
Programmable via CCW
SIL 3 /Cat 4
Scalable – with GSR line
CR30
GSR Relays
Single Wire Safety I/0 Expansion
Configurable Logic
Universal Inputs
EtherNet Module – Status Comms to Logix
MSR100
Single Function
Hard Wired Safety Logic
Modular I/0 Expansion
Safety System Complexity / Functionality

5. When To Use Product Positioning within the RA Portfolio
Safety Complexity (# zones)
Integrated Safety
Compact GuardLogix
Micro L1 to L3 L4 to L7
Control Complexity
GuardLogix
Premier Integration
Ethernet
2015
CompactLogix
ControlLogix
440C-CR30 with
440C-ENET
Connected Components
440C-CR30
AFC!
GSR with GSR-ENET
The CR30 supports safety applications with 4-9 safety input devices and up to 5 output zones. Safety applications requiring more than two safety relays become an ideal target for the CR30 as its list price is about the same as three safety relays. With its embedded serial port for communicating with Connected Components products such as the Micro800 and PanelView Component it is ideal for applications on the low to medium complexity in terms of standard control. With the launch of the Ethernet plug-in for the CR30 it will have premier integration a Logix control system thus making it an ideal solution for medium complexity safety applications (5 zones or less, 4 – 9 safety input devices).
Safety scales and data flows in all architectures

6. Guardmaster Safety Relays
RA Safety Relays
MSR – Minotaur Safety Relay
MSR6 – Rockwell Automation’s first electromechanical safety relay series
MSR100 – 2nd generation of electromechanical relays
MSR30 – Rockwell Automation’s first solid state safety relay family
MSR200 – modular safety relay series
MSR300 – modular configurable relay series
Next Gen Guardmaster Safety Relay – Compact family of Logic Configured Compatible Relays (Fewer part numbers can replace a broader range of legacy products)
1990s
2002
2003
2004
2005
2011
The first 3 families on this timeline were all single function relays. Any special configuration settings were done through jumpes (such as distinguishing between auto or manual resets)
The introduction of the MSR200 family allowed monitoring of individual input circuits but all controlling a single zone
The MSR300 family introduced logic (Orings) functionality through rotary switches.
The GSR family takes all of the functionality of these previous and combines them into one platform
Guardmaster Safety Relays
MSR6
MSR100
MSR30
MSR200
MSR300

7. Logical Functional Block
The Next Generation
Consolidates functionality
Supports broad range of safety sensor types
A single unit monitors two dual channel safety devices
Flexibility of a software configurable safety relay
Single rotary switch for logic & reset configuration
&/OR logic can be used for zoning
& ≥
Logic
Two 2-Ch. Inputs
& ≥
Logic and zoning
Rotary Switch Configuration
Logical Functional Block
Configurable devices = More applications with fewer part numbers

8. Next Generation Safety Relays Concept & Innovations
Universal Input – automatic input type detection
A single catalog number to support all types of safety components
e-stops
switches
mats
light curtains
6 part numbers will cover a majority of safety applications with consistent wiring.
Dual Input = 2 safety inputs each two channels
Twice the functionality of a single input dual channel relay in a 22.5mm housing. Reduced wiring for commissioning and multiple inputs can have logic configured simply in a single relay.
N/C type, 24VDC OSSD type
Single-Wire Safety Connection – maintains PL e, SIL 3
(Single Chanel Safety Input) TÜV approved concept of one-wire connection to expand and cascade safety functions to SIL3
Simplifies wiring
Increases number of I/O on terminal
Maintains PLe , SIL3 rating
Dynamic signal
4 main technologies that we believe differentiate this product (3 of which are patented)
Universal Inputs: In the past you would require jumpers or rotary switches to distinguish between the inputs of a dry contact safety device vs. The OSSDs of say a light curtain. We are able to automatically detect the type of device attached to the relay.
SWS: A single wire to expand and cascade safety functions between relays. (if asked about dual channel, the 0V common is the second channel: must share common with the other relay).
Single Rotary Switch: Unlike the MSR300 which has two rotary switches for configuring a function we only use one. We can do this with two mechanisms, the LEDs which serve as indication of the configuration and the procedures that must be followed to process a new configuration.
Dual Input: 2 2 channel safety devices monitored by a single relay, Just 1 DI to replace 2 MSR127s
Single Rotary Switch – setting of
Logic Functions, Reset, Timing
TÜV approved concept to eliminate double switches. Unique validation method.
Expedite configuration
Single device can address a broader range of reset modes, time delays, etc.
SWS
Scalable platform to address single- and multi-zone applications for a variety of standard and special functional requirements 8

9. Configuration Selectable functions
4 Logic conditions for safety inputs and the Single Wire Safety input (L12)
Reset modes – automatic/manual and manual monitored reset
Timing configuration (EMD) – Time needs to be configured before operation.
Easy to configure:
Set Device to “0”
Power Up device. Relay is now in configuration mode
Turn rotary switch to desired logic & reset value (see table). Power LED will glow green and Input 1 LED will provide feedback of position.
Cycle power to lock in configuration.
Relay maintains setting until configuration process is repeated.
Single input devices only need reset mode configured
Dual input devices configure logic between inputs and reset mode.
Time delay expansion modules configure output type and time delay.

10. Next Generation Guardmaster Relay
6 SKUs
DI/DIS
Safety Relays with 2 dual channel safety inputs
Both Relay outputs (DI) or solid state outputs (DIS) available
SI/CI
Safety Relays with 1 pair safety inputs
SI: Single Input (redundant) w/ 2 Relay outputs
CI: Single input (redundant) Compatible to legacy
EM/EMD
Expansion Modules
EM: Expansion Module w/ 4 Relay outputs instantaneous
EMD: Expansion Module w/ 4 Relay outputs Delayed
Relay Type
Unit Name
Part #
Dual Input
Dual Ch.
DIS (Dual Input SS out)
440R-D22S2
DI (Dual Input)
440R-D22R2
Single Input
SI (Single Input)
440R-S12R2
CI (Compatible w/ MSR Input)
440R-S13R2
Expansion Module
EM (Expansion Module)
440R-EM4R2
EMD (Expansion Module Delay)
440R-EM4R2D

11. Flexibility 2-port embedded switch
2-port embedded switch supports linear, star, and ring EtherNet/IP network topology:
Linear topologies save on the costs of cabling and a centralized switch
Ring topologies offer these benefits and high availability
The Guardmaster EtherNet/IP Network Interface is compliant with ODVA requirements for linear, star, and ring EtherNet/IP architectures. This provides you with greater system reliability and availability, maximizing your uptime and system performance.

12. Ease of Use Premier Logix integration1.
Set Private IP address with rotary switches ( xxx) 2.
Plug-in to EtherNet/IP Network 3.
Add Module Profile in Studio 5000 Logix Designer software 4.
Monitor with logically named tags and structures!
Regardless of the application, the Guardmaster EtherNet/IP Network Interface brings the power of the Integrated Architecture to the monitored safety device in a small, easy-to-use package.
Configuration in one software package, Logix Designer!

13. Ease of Use Detailed Tag Names from Logix Designer Add-on Profile
Add-on profile offers meaningfully named tags for all GSR safety relays in the system:
Terminal Level Status
Operation States
Fault codes for major/minor faults

14. Guardmaster® 440C-CR30
Software Configurable Safety Relay

15. Guardmaster® 440C-CR30 Software Configurable Safety Relay
CR30 Software Configurable Safety for machine safety applications
PLe and SIL 3
22 Safety I/O
12 Inputs
4 Outputs
6 multi-purpose (input, output, or pulse test)
Supports expanded standard I/O via plug-in
16 additional standard I/O
Configured using free Connected Components Workbench™ software
Intuitive software simplifies configuration
The CR30 is Safety made Simple & Flexible. With 22 safety I/O in a compact 110mm wide housing, the CR30 supports four to ten safety input circuits and up to five safety output zones. Flexible configuration allows you to re-engineer and rapidly integrate application without having to incur high costs of rewiring. The innovative safety logic editor simplifies the setting up a safety configuration and reduces manual input, making for a “best-in-class” configuration experience. The CR30 is part of the Connected Components Workbench™ Bundle - One software package supports Guardmaster 440C-CR30, Micro800 controllers, PowerFlex® drives, Kinetix™ 3 servo drives and PanelView™ Component terminals

16. Guardmaster 440C-CR30 Anatomy Block-style Safety Relay – 22 points
10 Dedicated N.C. Safety Inputs
2 Single-Wire Safety or Safety N.C. Inputs
Configurable LED Indicators
RS232 Serial Port (non-isolated)
Two Plug-in Slots
DIN Rail or Panel Mount
USB Programming Port
The CR30 has 22 point of IO. It’s important to understand the IO because it is the most versatile IO in the market:
10 dedicated safety inputs
2 safety inputs OR Single Wire Safety inputs
6 mullti-purpose terminals (safety inputs, safety outputs, OR test sources)
2 dedicated safety outputs
2 safety outputs OR Single Wire Safety outputs
Additionally, the CR30 has a USB port for programming. Configurable LEDs to display the terminal states. An embedded serial port for direct communication with other Connected Component products (PVc or Micro800). It also has two plug-in slots for expanding IO or using special function plug-ins without consuming additional panel space.
The unit can be DIN Rail mounted or Panel mounted.
Verification ID Display Switch
6 Configurable Safety Terminals (N.C. Inputs, N.O. Inputs, Test Sources, or Outputs)
2 Safety Outputs
2 Single-Wire Safety or Safety Outputs

17. Guardmaster® 440C-CR30 Safety Relay Key Features
Easy to Use:
Innovative rapid configuration editor
Single Wire Safety support:
A single wire to expand safety I/O
2080 Plug-in support:
Expansion of standard I/O
Serial Port for Diagnostics
PanelView™ Component or Micro800®
Reset
Muting Sensors
Feedback Monitoring
We would like to call your attention to four key features of the CR30. Each of these are detailed on the following slides.
First is the ease of use.
The second key feature is the support standard I/O plug-ins.
The third key feature is the support of Single Wire Safety, a PLe / SIL 3 rated signal for indicating safety status to another device.
The fourth key feature is the serial port for diagnostics which allows a direct connection to either a PanelView Component or a Micro800 Controller.
The CR30 keeps safety simple, separate, and flexible.
Keeps safety simple, separate and flexible

18. Guardmaster® 440C-CR30 Safety Relay Easy to Use
Configure Device
Configure Safety Function
Validate and Verify
Configured in CCW
Logic configured with Simple Drag and Drop Function Block Editor
Checklist to walk through validation and verification process
The CR30 is configured using the free Connected Components Workbench Suite. Logic is configured with a simple drag and drop function block editor. The tool also include a checklist to walk through the validation and verification process.
DONE!
Assigned safety function via Drag ’n’ Drop
Ease of configuration – No previous programming skills required 18

19. Guardmaster® 440C-CR30 Safety Relay Key Features
Easy to Use:
Rapid configuration with pre-configured function blocks 2. 1.
As you will see in the lab, the function block editor simplifies the implementation of safety logic. This intuitive software is built around typical safety functions, such as gate switches or light curtains, instead of abstract safety logic. The software also automatically assigns and configures terminals without sacrificing flexibility.
Auto Configuration of I/O based on Function block assignment

20. Guardmaster® 440C-CR30 Safety Relay Easy to Use
Online Monitoring
Color-coded online monitoring helps troubleshoot code
Diagnostic tooltips provide natural language fault descriptions
The editor includes an online diagnostics tool, with simple color coding to aid in troubleshooting.
Diagnostic tooltips for application troubleshooting

21. Guardmaster® 440C-CR30 Safety Relay Single Wire Safety Support
Supports Single Wire Safety for easy integration of GSR relays:
Add Safety Relay Outputs
Add multiple dry contact outputs by using GSR EM (Expansion module) while only consuming a single safety output configured for Single Wire Safety
Connect Upstream GSR Relays
Expand inputs and functionality using GSR relays by connection through Single Wire Safety
The third key feature is the support of Single Wire Safety, a PLe / SIL 3 rated signal for indicating safety status to another device. The GSR family of hardware configurable safety relays also feature SWS, and thus can be used with the CR30 as a methodology for expanding safety I/O. As an example, if you need safety rated dry contact outputs (instead of the embedded solid state outputs), the CR30 can use a single safety output, configured as SWS, to control a GSR EM (Expansion Module) with four sets of dry contact (relay) outputs. The CR30 can have up to two SWS inputs and up to two SWS outputs.

22. Guardmaster 440C-CR30 Safety Relay Single Wire Safety Support
Supports Single Wire Safety for easy interlocking of CR30s:
Global E-Stop with Cascaded SWS
Cascade a Single Wire Safety signal to up to ten CR30s to create a global E-Stop without the need of a complicated safety network
SWS
SWS
. . . Up to 10 off a single SWS Output
The Single Wire Safety feature can also be used to extend a safety function to multiple safety relays. Take this application example where three CR30s can be zoned together using a single wire safety connection. The leftmost CR30 monitors the Emergency stop pushbutton that drives an output configured for Single wire Safety. This Output is wired in parallel to multiple CR30s (up to 10 at a maximum of 30m distance). When the Estop drops out, the Single Wire Safety signal goes LO. The CR30s monitoring that SWS signal at one of their inputs that support SWS can be configured to drop out their relevant outputs when that SWS signal is lost.
Zone 1
30m max

23. Guardmaster® 440C-CR30 Safety Relay 2080 Plug in Support
2080-IQ4OB4 plug-in for expansion I/O
Standard Input Expansion:
Use standard inputs for standard signals such as circuit resets, feedback monitoring or muting sensors
Standard Diagnostics:
Land auxiliary contacts of series wired safety devices and share with PanelView™ Component terminals
Use standard outputs to drive indicator LEDs or send gate unlock commands
Reset
Muting Sensors
Feedback Monitoring
Safety Status
The second key feature is the support of up to two standard plug-in with four inputs and four outputs. These additional I/O can be used for signals in the safety circuit that do not need to be safety rated, such as reset, feedback monitoring, muting sensors, and auxiliary outputs, thus saving the safety I/O for signals that actually require a safety rating. Altogether we can add 16 standard I/O without expanding the 110mm footprint of the device.
Individual Door Status
Expansion I/O with no impact to panel footprint

24. What’s New in Release 7
Additional 2080 Digital Plug-ins Supported
Four additional 2080 Digital plug-ins supported:
Catalog #
Description
List Price in
USD
2080-IQ4OB4
8-pt Combo, 4-pt Digital Input, 12/24VDC, Sink/Source, IEC3, and 4-pt Digital Output, 12/24VDC, Source
$79
2080-IQ4
4-pt Digital Input, 12/24VDC, Sink/Source, IEC3
$49
2080-OB4
4-pt Digital Output, 12/24VDC, Source,
2080-OW4I
4-pt Relay Output, Individually Isolated, 2A
$69
NEW!

25. Guardmaster® 440C-CR30 Safety Relay Direct Serial Connection to PanelView™ Component or Micro800®
Share diagnostics with HMI or controller:
Direct PanelView™ Component Connectivity
Embedded Serial Port on CR30 can be directly connected to a PanelView™ Component terminal
Direct Micro800® Controller Connectivity
Embedded Serial Port on CR30 can be directly connected to a Micro800® controller
CR30
The embedded Serial Port on CR30 can be directly connected to a PanelView Component terminal or a Micro800 controller for the communication of status info. This information can be used to reduce the time required troubleshoot the safety system.

26. What’s New in Release 7
Rename Function Blocks
Assign unique and meaningful names to function blocks.
Names stored in safety relay on Download and recovered on Upload
Double-click or right-click function block name to edit name

27. What’s New in Release 7 Generate complete, printable report
Generate Printable Report
Generate complete, printable report
Exports to Microsoft Word or WordPad.
Includes all configured parameters and pictures of application logic.
Generate Report button included on toolbar in the Safety Editor.

28. What’s New in Release 7
Password Protect Safety Relay
Setting a password restricts software connections to the safety relay:
Operations Upload, Download and Connect are restricted without password
Provides two primary values:
Prevent unwanted change to safety relay configuration.
Protects Intellectual Property - the unique configuration in the safety relay

29. What’s New in Release 7 Support for 2080-MEMBAK-RTC module:
Application Backup and Restore with Memory Module
Support for 2080-MEMBAK-RTC module:
Store application on memory module for easy recovery
Also supports backing up application AND firmware
Backup and Restore applications without Software:
Press Backup button on Memory module to backup application.
Press Backup button on Memory module and MEM/ID button on CR30 to Restore an application