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Application Hardware for Air Drying Auto Refinishes.

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Presentation on theme: "Application Hardware for Air Drying Auto Refinishes."— Presentation transcript:

1 Application Hardware for Air Drying Auto Refinishes

2 Why Regulate ? Ozone Causes: Alveolar injury leading to pulmonary inflammation and permanent lung damage Respiratory discomfort to sensitive populations $330 Million in crop damage each year Damage & failure of paints and rubber parts

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4 Red areas are non-attainment for the state standard

5 Secondary Pollutants Ozone (O 3 ) Peroxyacetyl Nitrate (PAN) Peroxybutyrl Nitrate (PBN) Peroxyproprionyl Nitrate (PPN) Polycyclic Aromatic Hydrocarbons (PAH)

6 Districts With Auto Refinishing Rules Bay Area AQMD8-45 Santa Barbara Co. APCD339 South Coast AQMD1151 San Joaquin Unified APCD4602 Yolo-Solano2.26 Placer234 Sacramento459

7 Coating steps and points of emission Coating steps and points of emission sanding/blasting (particulates) surface clean and prep surface clean and prep primer & topcoat application primer & topcoat application flash off/drying flash off/drying cure cure touch up touch up equipment clean up

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9 ROG Control Strategies for Coatings Use Reduction Use of Exempt Solvents Use of Exempt Solvents Use of Water-Borne Products Use of Water-Borne Products Increased Solids Contents Increased Solids Contents Increased Transfer Efficiency Increased Transfer Efficiency Retrofit Control Devices Capture and Reuse Capture and Reuse Capture and Destroy Capture and Destroy

10 Transfer Efficiency (T.E.) the ratio of the amount of solids adhering, to the amount of solids appliedthe ratio of the amount of solids adhering, to the amount of solids applied

11 Transfer Efficiency Parameters Spray equipmentSpray equipment Shape of PartShape of Part Ambient temperature and humidityAmbient temperature and humidity Air flow rate in spray boothAir flow rate in spray booth Painters training and experiencePainters training and experience Coating chemistryCoating chemistry Paint pressure and air pressure at nozzlePaint pressure and air pressure at nozzle

12 020%30%40%50%60%70%80%90%100% HVLP Airless Electrostatic Air - Assisted Airless Electrostatic Air Electrostatic Air - Assisted Airless Airless Spray 65% Percent Transfer Efficiency Air Spray

13 Spray fan pattern is compressed by air from the wing ports or horns on the spray cap.

14 Wing Port Spray Gun Air path

15 deVilbiss gun

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17 Spray cap pressure gauge

18 Gun air pressure gauge. Can this replace the spray cap pressure gauge?

19 HVLP Gun Manufacturers SATA High end products w/ precision engineering and digitally controlled mechanisms. DeVilbiss age old industry standard spray gun. A wide range of models. Sharpe American made, budget price. Binks Another industry standard gun. Binks guns share a market niche with DeVilbiss. Today both are owned by ITW. Accuspray The only gun with a plastic body. Astro Pneumatic guns are modeled after higher priced models above.

20 Three styles of spray gun Gravity feed Suction/Siphon cup Pressure feed

21 Optional digital pressure readout

22 Do we need a spray cap pressure gauge? Inspection

23 LaserTouch targeting device improves a sprayer's transfer efficiency by reducing overspray and material consumption. mounted to a spray gun, dual lasers project an image that helps maintain optimal distance btwn gun & target Proper spray gun distance, gun angle, lead & lag, edging and overlap impact TE. Developed by Iowa Waste Reduction Center

24 Electrostatic spray gun note charging electrode

25 Safety Clean gun Safety Clean gun cleaner. Is this a cleaner. Is this a covered or open covered or opencontainer? Gun Cleaning Station

26 Cup Liners Two manufacturers Disposable Save gun cleaning emissions Not yet required by anyone.

27 Trends in today’s spray enclosure Temperature & Humidity control OSHA safeguards

28 Booth Design Air Flow Particulate Collection DowndraftWater Wash Sidedraft Dry filter Hood

29 Inspection

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31 Check for dirty, painted or clogged filters Check magnehelic for pressure drop Inspection

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33 Automated VOC tracking system

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