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Published byRoderick Booth Modified over 9 years ago
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Burt’s Last RAF/Scaled Airplane Project Model 367 BiPod A gas/electric hybrid roadable airplane
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Program Justification IR & D hybrid electric propulsion technology Evaluate air and ground safety of new configuration Shop Training Demonstrate ‘old school’ to new engineers Increase employee interface with Burt, pre- retirement Goals Evaluate feasibility of hybrid system Investigate road-ability of a real airplane Schedule Build and fly in 4 months Program Name BLAST, IRAD, D-Top, TRAINING and BiPod
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Design Goals: Model 367 BiPod A plug-in-Hybrid-Electric car/airplane Aircraft Performance: Takeoff/landing < 400 ft (props and wheels for acceleration, and using aggressive 4-wheel brakes for landing decel). Range (18 gal car gas) 530 miles at 197 mph/12,000 ft. Range (18 gal) 760 miles at 100 mph/8,000 ft (42 mpg). Electric-only - Takeoff and two patterns to 600 ft agl (44 lb Li- Ph batteries) Car Performance: Urban range (electric only, with 2.4 Kw-hr Li-Ph batteries) = 35 miles. Freeway Range (18 gal car gas) 820 miles at 65 mph (46 mpg). Fits in a single-car garage (8 x 18.5 ft) Can operate from any roads without side obstacles. Takeoff/landing requires only a 800-ft dirt road.
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Model 367 BiPOD flying car Gross weight = 1430 lb Span = 31.8 ft AR = 12.5 Fuel - 18-gallons car gas + a 1.2 Kw-hr Li-Ph battery pack in each nose. Four 15kw motors for propellers. Two 15kw motors for aft wheels. Complete left-right redundancy for propulsion systems (IC engine, generator, motors/props, battery pack, drive wheel/motor and fuel). Electric power generation - 78kw (39 per side) at 12,000 ft; liquid-cooled 4-stroke, 4 valves/cyl, fuel-injected (two COTS-motorcycle engines). M367-4 Pg 3 of 4 Pilot flies from the right cockpit using a side-stick for pitch/roll, rudder pedals with brakes for brake steering. Two throttle quadrants; one for the 4 props, another for the main wheels for takeoff and rotation boost. The wheel throttles are also used for taxi with props stopped. Differential wheel torque assists brakes for steering.
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Conversion, Car-to-Airplane or Airplane-to-Car - requires one person and 10 minutes work. Driver drives in the left pod using steering wheel, throttle quadrant (with reverse) and a brake pedal. Car passenger rides in the right pod. Wing LE is hollow allowing communication and swapping lunch/etc. Two long baggage areas - two sets of golf clubs (or skis) and four soft suitcases. M367-4 Pg 4 of 4 Model 367 BiPod showing packaging for car mode. Wings stow between pods, under wing/tail. Center wing flap raises to provide down-load. Vertical fin tops are moved to the nose, providing aerodynamic down-load on nose wheels. Tie-bar (stowed in baggage area for flying) ties the nose wheels together for positive, car-mode 2-wheel steering.
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Current Configuration, three modes
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Current Configuration Airplane Mode
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Current Configuration Car Mode
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Current Configuration Road Trip Mode
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Back to pencils and plastic curves
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Prototype Fabrication
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Yep, a Steering Wheel Left cockpit Pedals, and Side-stick Right cockpit
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Shake hands, through the wing! Steering Tie-bar Used only for driving
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Wing handling to convert modes Yep, a Wheelbarrow
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Battery Module Cooling Air Inlet Connector Power Out Enable Charge Input Serial Port CAN Bus Status LED Voltage: 80 Volts (nominal) Current: 70 Amps Continuous 120 Amps Peak Capacity: 2.3 Amp Hours Power: 184 Watt Hours Life: >1,000 Cycles Length: 363mm – 14.3 ” Width: 77mm – 3.0 ” Height: 72mm – 2.8 ” Mass: 2.4Kg – 5.3Lbs 8 Modules = 1.47 KWh
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Battery Module Module Controller Cell Voltage Cell Current Cell Temperature Available Power Charger Cell Balancer Communication Safety Cut Out Solid State Safety Switch 24 Lithium Ion Phosphate Cells
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Battery Modules 16 Battery Modules, 2 Spare Modules and System Wiring
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Cell Torture Testing Fail Safe Design 10X Over Voltage = NO Pyrotechnics Cell
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15KW (20Hp), 3Kg (6.6Lb) Brushless Motor
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Drive tests
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Phase 1 Flight Tests – On wheel power only
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Nice Day over the Rockies
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Nice Day at the beach
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Questions?
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