1. EZ Positioning with SINAMICS S120 Agenda

2. Sinamics EZ EPOS Agenda
Starter Basic Sinamics Drive Setup
Insert Drive (CU310 or CU320)
Auto Configure CU and Drive-CLIQ Devices
Starter Offline Configuration
Drive Configuration Wizard
Telegram Setup for EZ _Speed Block
Check S7 Hardware Configuration
Execute EZ_Speed Script File
Copy from Example Project
Execute and Save Project
Download to Sinamics
Step7 Simatic Manager Programming
Copy Needed blocks to new Program
Setup FB120 in new Program
Edit Symbol Table
Save and Download S7 Project
Test EZ Speed Application on Demo
Run through all Testing with S7 PLC and S120 Demo

3. EZ Speed with SINAMICS S120 S7 Hardware Configuration

4. Start New Project with S7 Simatic Manager
Open S7 and Select File / New
Select new Name for Project and Press OK

5. Insert S7 300 Simatic Station
Right Click on New Project and insert new Object
Choose Simatic 300 Station
New Station inserted --Note Hardware Icon

6. Start Hardware Configuration
Click on Hardware Icon and Open HW Configuration
Open Hardware Catalogue
Insert S7 300 Rack, Power Supply, and CPU

7. Add Sinamics S120 in Hardware Configuration
Drag the drive on to the Profibus Network
Choose Node Address 4
Select Present Firmware Version (2.5)
Choose Telegram Type None

8. Save and Close Hardware Configuration
Press Save an Compile Button
Hardware Configuration should Save and Compile
Correct any errors if they occur
Exit the Hardware Configuration
HW Config must not be Open for Next Section!

9. EZ Speed with SINAMICS S120 Basic Starter Online Commissioning

10. Open Starter Program & Go Online
Open Starter by Motor Icon for Sinamics
Go Online with Starter –Use
Do not Upload to the PG!

11. Default CU310 or CU320 Right Click On CU310 (or CU320) and Choose…
Target Device / Restore Factory Settings
Check the Box – Save Factory Settings to ROM
Power Cycle Drive after RAM to ROM Completed

12. Complete Auto Configuration
Select Auto Configuration and Start Auto Configuration
Choose Control type for Motor type
Close after Initialization

13. Starter Offline Configuration
Go Offline with the Sinamics
Select Configuration under the Device Folders
This Configuration is under the Drive Object Used
Click On Configure DDS to Parameterize Drive Settings

14. EZ Speed with SINAMICS S120 Basic Starter Offline Commissioning

15. Open Starter Program & Go Offline
Open Starter by Motor Icon for Sinamics
Go Offline with Starter –Use

16. Open DDS (Drive Data Set)
From the Drive to be Commissioned Choose…
Configuration
Choose Configure DDS…
Offline Configuration Wizard is Opened

17. Control Structure Setup Vector
Select Speed Control with Encoder
Use Function Modules when Needed**
**For the Servo Extended Setpoint Channel is needed
Next, Select Continue

18. Control Structure Setup - Servo
Select Speed Control with Encoder
Use Function Modules when Needed**
**For the Servo Extended Setpoint Channel is needed
Next, Select Continue

19. Power Unit Configuration
Power Unit Data Up-read in Auto Configuration (Drive-CLIQ)
Confirm Device type is Correct via Part label
Select Continue for next Configuration Screen

20. Motor Configuration
Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
**If Motor is a Drive-CLIQ Motor
Non Drive-CLIQ Motors can be Selected from List
Third Party Motors can have data entered

21. Motor Configuration For Third Party Motors Select Complete Motor ID
Motor ID will be Completed on First Start Command
Motor may rotate back and forth slightly on Demo
Insure motor is braked for actual application if needed

22. Holding Brake Configuration
Motor Data Up-read in Auto Configuration (Drive-CLIQ) **
**If Motor is a Drive-CLIQ Motor
Non Drive-CLIQ Motors Check Motor Name Plate
DEMO drives do not Use Holding Brakes

23. Encoder Configuration
Choose Encoder Data for Non Drive – CLIQ Encoder
Siemens and Third Party Encoders can be Parameterized
Choose 1024 HTL for the DEMO Induction Motor
Note Encoder 1 is from Motor Encoder

24. Technology Type Choose Standard Technological Application
Other Option is for Fans & Pumps
Note the Motor ID Parameter is set

25. Profibus Telegram type
Choose Free Telegram with BICO
The Profibus Telegram will be Configured Later
Free Telegram allows Custom Telegrams
Script Files will be used to Setup Telegram Mapping

26. Summary Data Acceptance
Review data and Click Finish if Complete
After Completing DDS Wizard “Save and Compile”
DDS Wizard Data is now Complete

27. Profibus Telegram Configuration
From the Drive to be Commissioned Choose…
Configuration
Use Up – Down Buttons to Move Drive Objects
CU is 1st and Drive (S) should be in Preceding Order
S7 Hardware Configuration Should be Closed!

28. Profibus Telegram Configuration
Select Word Length For Telegrams
CU Telegram not needed for Demo
Word Length For Telegrams
EZ_EPOS uses 10 words IN and 10 Words Out
EZ_APC_SPEED uses 10 Words IN and 10 Words Out
EZ_Basic_SPEED uses 6 Words IN and 6 Words Out

29. Profibus Telegram Configuration
Select Transfer to HW Config
CU Telegram will be sent to the S7 Hardware Config.
Select Yes to transfer

30. Profibus Telegram Configuration
Telegram has Successfully been Transferred
Note Blue Check Boxes
Save and Compile Program before Proceeding
Save and Compile Using Starter

31. EZ Speed with SINAMICS S120 Starter Script File

32. Open Starter Program in Example S7 Given
Copy Script file from Example Program
Close Example Program’s Starter and go to new Program

33. Create Script Folder in New Program
Right Click On Drive to be Commissioned
Expert / Insert Script Folder
Paste Script in New Script Folder

34. Open Script in New Project
Click On the Speed Script
The Script Editor Opens
Click inside the Script Editor area
The Script Editor Buttons appear on the Task Bar

35. Accept and Execute the Script
Click On the Accept and Execute Button
The script File parameterizes the drive for Speed Block
All the Drive Parameters needed by FB110 are Complete
Save and Compile the Starter Program
The Program is now Ready for Download

36. Download to the Drive Go Online with Starter to the Drive
Choose Download to the Drive
Choose RAM to ROM
Drive is now ready for Operation
Run Drives from Control Panel to Complete Motor ID.

37. EZ Speed with SINAMICS S120 S7 Simatic Manager Programming

38. Open S7 Program & S7 Hardware
Open New Sinamics S7 Project
And Open Hardware Configuration
To Confirm Configuration of Telegram

39. Verify Telegram Configuration
Highlight the Profibus Card and View the Telegram
Telegram will be “User Defined”
Length should be 6 words (12 bytes)

40. Download Configuration to PLC
Save and Compile HW Configuration
Download Configuration to PLC

41. Download Configuration to PLC
Follow S7 Sequence to Download Hardware Config
Select Target Module (If Multiple PLCs)
Restart PLC after Download
PLCs LED will still show Fault

42. Copy Blocks to New S7 Program
Open the Example Program and Copy Relevant Blocks
Task Bar – Use Window / Arrange Horizontally

43. Copy Blocks to New S7 Program
Open the Example Program and Copy Relevant Blocks
See Example Below for Copying Blocks
Paste Blocks in new S7 Program
VAR (Variable Table) can be copied
VAR may need editing if Instance DB # Changes
Instance DB will be Created in Later Step
Copy Relevant Profibus Communication Blocks
OB82, OB86, and OB122
SFC14 and SFC15 are PLC System Function Blocks

44. Insert FC (Function Call) for Drive(s)
Right Click on S7 Blocks Folder and Insert a FC
Edit Symbolic Name and Comments

45. Open New FC and Insert Drive FB
Open FC and Choose Drive FB from Catalogue
Note Catalogue Icon Highlighted on Task Bar
Insert a network and Drag FB115 on to Network

46. Insert Instance DB in Drive FB
DB number is Entered to Generate Instance DB
Enter DB115 in “????” to test with Variable table included
Multiple FB115s with Specific DBs can be used

47. Parameterize Function Block
Nominal RPM and Hex address from Drive
Use Nominal Current, Volts, Torque, and RPM for Demo
Address is same as in Hardware Config-Profibus for Drive
Address is Hex value and not decimal value
Save FC

48. Insert FC In OB1
Open OB1 Block
Save Program in OB1 After Inserting FC

49. Edit Symbol Table Open Symbol Table and Edit Instance DB
Name for DB can be symbolic to Axis
Save Symbol Table

50. Download S7 Project to PLC
Open the Blocks Folder and Download the Blocks
Use the Download Button on the S7 Manager task bar
System data has been loaded in the Hardware Config
SFC14 and SFC15 are included with S7 PLC

51. EZ Speed with SINAMICS S120 Testing Application

52. Verify Control Word One
Use VAR table in S7 Manager with Starter Diagnostics
Open the VAR Table Online*
Open Starter Online
Set Bits 0.1 – 0.3 to Logical 1
Set Bit 0.4 to Clear Drive Fault –If Needed
*VAR Table included is addressed to DB110 if your test is for different DB you will need to edit VAR table

53. Verify Control Word One
Open Control Logic in Starter and Observe Bit 0-3
Set Off2, OFF3, and Enable to 1
Toggle Bit O ON / OFF with VAR Table
OFF2 is Coast to Stop
OFF3 is Quick Ramp Down Stop
Enable is Pulse Enable to Drive

54. Notes on Control Word One
Sequence order for Bits during Operation
Bit 10 is High for PLC Control
Off2, OFF3, and Enable are set to 1
OFF1 (Bit 0) Transitions to 1 and remains high
Control Word 1 is needed for Operation

55. Run Drive from VAR Table
With Bit 0.1 – 0.3 ON;
Set Bits 0.0 to True
Trigger Setpoint in DBW 2
Axis Should move to setpoint in DBW2
Note that Setpoint is Scaled 4000H to 100% speed

56. Jogging Setpoints Click on Speed Setpoint Folder under Drive
Use New Setpoints for Jog1 and Jog2

57. Jogging Axis Use Jog bits 0.5 and 0.6 to Jog Axis Bit 0 must be OFF
Bit 0.1 – Bit 0.3 Must be ON for Jogging

58. Reverse Setpoint & Inhibit Direction
Use Bit 56.3 to Reverse Setpoint
Bit 61.4 can be used for Inhibit Negative Direction
Bit 61.5 can be used for Inhibit Positive Direction
Bits 61.0 – 61.5 Can be Fixed Setpoint Select

59. Starter Setpoint Path Use the Graphics under the Setpoint Folder
Additional Setpoint and Scaling
Radio Buttons in Starter for Easy Check Out
Go to Next GUI Page <1>
<1>

60. Starter Setpoint Path Using the Graphics in the Setpoint Folder
Minimum and Maximum Speeds
Speed Suppression
Go to Next GUI Page <2>
<2>

61. Starter Setpoint Path Using the Graphics in the Setpoint Folder
Ramp Function Generator and Control
RFG Time Value can be set in RFG Graphic
Go to Next few GUI Pages <3> to Torque Setpoints
<3>

62. Starter Setpoint Path – Vector Torque Control
Use the Graphics under the Setpoint Folder
Torque Control can be used via the PLC
Find the Signal and Torque Control Bit in the VAR

63. Starter Setpoint Path- Servo Torque Control
Use the Graphics under the Setpoint Folder
Torque Control can be used via the PLC
Find the Signal and Torque Control Bit in the VAR

64. Torque Control Use the VAR Table to Run in Torque Control
Control Word 1 must be On
Use Bit 4.0 for Toque Control
Use DBW 64 for Torque Setpoint

65. FB 110 Diagnostics
These Status Bits and Words can be used in PLC Logic

66. FB 110 Block View
Thank You!