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Programming Logic Controllers Overview - Chapter 1
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PLC Use Machine control Process control Motion control Batch control Diagnostic Other Usually Multiple applications
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History and Development 1960’s “Five hours to find it, five minutes to fix it”
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History Richard Morley – Modicon First PLC ladder logic programming Odo Josef Struger Allen-Bradley
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History and Development http://en.wikipedia.org/wiki/Programmable_logic_controller http://en.wikibooks.org/wiki/Introductory_PLC_Programming http://www.isa.org/Content/ContentGroups/News/2006/February24/His tory_of_the_PLC.htm http://www.isa.org/Content/ContentGroups/News/2006/February24/His tory_of_the_PLC.htm http://www.barn.org/FILES/historyofplc.html http://www.control.lth.se/media/Education/DoctorateProgram/2012/Hi storyOfControl/Vanessa_Alfred_report.pdf http://www.control.lth.se/media/Education/DoctorateProgram/2012/Hi storyOfControl/Vanessa_Alfred_report.pdf http://www.plcs.net/chapters/history2.htm
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Block Diagram
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Central Processing Unit http://en.wikipedia.org/wiki/Central_processing_unit A central processing unit (CPU) is the hardware that carries out the instructions of a computer program by performing the basic arithmetical, logical, and input/output operations of the system.
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Memory Devices RAM ROM Programmable ROM (PROM) Erasable programmable ROM (EPROM or UVEPROM) Electrically Erasable ROM (EEPROM) Static RAM Dynamic RAM
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Address Decoder Unit Address to circuit Binary number to path
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Binary http://www.jodyculkin.com/category/comics-2/countingbinary Decimal patternBinary numbers 00 11 210 311 4100 5101 6110 7111 81000 91001
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Transisters and Gates http://hyperphysics.phy-astr.gsu.edu/hbase/electronic/trangate.html http://www.cs.bu.edu/~best/courses/modules/Transistors2Gates/ http://www.cs.bu.edu/~best/courses/cs101/F95/lectures/FromGatesToAdder.html http://www.electronics-tutorials.ws/logic/logic_10.html
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Peripheral Chips Buffers Data conversion Networking Voice Voice Recognition more
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Discrete Input Modules Discrete means enumerable, countable, not continuous but distinct Digital not analog Real numbers are not discreet Between 1.0 and 2.0 we have 1.50. Always a number between x and y Integers are discrete. No number falls between 1 and 2 Generally On or Off 1 or 0 True or False Closed or Open
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Discrete Output Modules Set to on/off Set to true/false Set to 1/0
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Analog Input/Output Devices Analog is a continuous signal (wave) Set to varying voltage levels Inputs converted to digital via analog to digital converter logic Digital to analog conversion occurs for outputs
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PLC Power Supply Battery backup Capacacitor allows battery exchange
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Allen-Bradley Programmable Logic Controllers PICO MicroLogix Small Logix SLC 500 Series LAN and WAN capabilities PLC-5 May have thousands of I/0 ports
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