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Team AquaForce Team Members: Santos Ortiz (TL) Christopher Munoz Vicente Mora Instructor: Raresh Pascali Industry Advisor: Garrett Hohmann Faculty Advisor: www.TeamAquaForce.com 1
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Outline Competition Product Selection Process Component Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix 2
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2014 MATE ROV COMPETITION Mission Scenario Location: Northwestern Lake Huron, Thunder Bay. More than 50 shipwrecks within the Thunder Bay National Marine Sanctuary (TBNMS). Scientist and conservation groups are needed. Map of the Great Lakes with Thunder Bay Map of Thunder Bay, highlighting the TBNMS and its shipwrecks 3
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Mission Tasks Explore, document, and identify an unknown shipwreck. Collect microbial samples and measure conductivity of the groundwater emerging from a sinkhole. Remove trash and debris from the shipwreck and surrounding area. 2014 MATE ROV COMPETITION 4 Side and top view of ROV scanning shipwreck Zebra mussels engulf a shipwreck
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2014 MATE ROV COMPETITION Mission Props 5 Outsource Materials list provided Instructions provided
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6 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
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7 Product Selection Process THRUSTER COMPARISON ThrusterElectrical Req. Thrust Performance Depth Cost (USD) SeaBotix19.1 VDC6 lbs500 ft$680-720 Crust Crawler 12 VDC to 50VDC15 lbs300 ft$500-600 Seamor 24VDC or 48VDC10 lbs1000 ft$3,500 Cost efficient Thrust capacity Compatibility
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8 CAMERA COMPARISON CameraQualityHousing Cost (USD) Aquabotix720pIncluded$600 Panvigor 500p x 582pIncluded$150 Size Cost efficient Waterproof Product Selection Process
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9 FRAME MATERIAL COMPARISON MaterialDensity (English)Size (in) Cost (USD) Aluminum.098 3/8”x24x48”$250-275 Acrylic.0431/4”x24”x96” $180-220 Cost efficient Weight Machinability Product Selection Process
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10 Product Selection Process PROCESSOR COMPARISON ProcessorCapability (Volts)Digital I/OCommunication Arduino6-20V14USB Olimex 9-30V16Ethernet Seamate 7-52V8USB Compatibility Voltage capacity Cost efficient
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11 CONNECTOR COMPARISON Connectors DependabilityConnection Cost (USD) SeaconIndustry StandardLimited to 3$30-70 Manufactured Testing RequiredAs needed$5-10 Product Selection Process Cost efficient Modifiable Competition advantage
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12 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
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13 ROV Design Breakdown
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14 MISCELLENAOUS MATERIALS ComponentMaterialReason Ballast Housing & PistonAcrylicWeight Arm Assembly AluminumStrength End Caps AluminumStrength ROV Design Breakdown
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15 Ballast Housing P = 100 psi Tensile strength of acrylic = 10,587 psi Actual pressure at pool bottom = 27 psi ROV Design Breakdown
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16 Tether and Connector ROV Design Breakdown
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17 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
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18 Design Intent The surface area of the plates provides the ROV with the need to remove material to satisfy weight standards if needed. Side slots allow for cross elements to be easily adjusted. Bulk Modulus: Buoyancy:
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19 Design Iterations Depth control Maneuverability Mission design intent
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20 Design Calculations Variables and Constants
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21 Design Intent
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22 Design Intent
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23 Communication Flowchart Design Intent
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24 Design Intent Hydraulic Schematic
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25 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
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26 Cost Analysis ItemCost Low USDCost High USD Thruster (qty. 4 )$2400$14000 Tether$140 Connectors (qty. 6)$30$180 Misc. Actuators/Sensors$200$2000 Pressure Housing (qty. 4)$210$300 LabView-$700 Control Board$90$700 Camera$75$600 End Cap Material$55$750 Arm Material$40$60 Frame Material$180$275 Competition Materials/Props$50$100 Power SourceOn-hand- Total:$3,470$19,110
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27 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
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28 Gantt Chart
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29 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
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30 Work Breakdown Structure
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31 Competition Product Selection Process ROV Design Breakdown Design Intent Cost Analysis Gantt Chart Work Break-down Structure (WBS) Risk Matrix
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32 Risk Matrix Frequency Risk Matrix Frequent Probable 415 Occasional 3 Remote 6 Improbable 2 NegligibleMinorModerateCriticalCatastrophic Severity RiskPrecaution 1No moneySearch for funding 2Camera DamageMake sure camera is in working condition 3TimeFollow gantt chart 4ProgrammingMake sure code works before testing w/ROV 5Water LeakageSeal check before placing in water 6Electronic failureProper wiring (i.e. wire rating/size)
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33 Lessons Learned Manage your cost! -Funding and design should be simultaneously managed. -Mitigating high cost. -Switching material sizes. Teamwork! - Communicate and divide the project into portions. - Make sure everyone knows everyone else's job. Organization -Maintain to do lists between team members. -Meet deadlines placed on each other.
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34 Future Outlook Attend OTC Reach out and educate a local high school Begin manufacturing and assembly this month!
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35 Thanks to our Sponsors! Pending:
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36 Questions???
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