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Glenair Military and Industrial Power and Signal Connectors.

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Presentation on theme: "Glenair Military and Industrial Power and Signal Connectors."— Presentation transcript:

1 Glenair Military and Industrial Power and Signal Connectors

2 Series ITS (And FRITS) 5015 Type Reverse Bayonet Connectors  Derived from MIL-DTL-5015 and VG95234  Mating mechanism (3 reverse bayonets at 120°) derived from VG95234  With and without (ITB) steel stud on the receptacle  Several options available: platings, insert materials, contacts, backshell terminations, etc.  FRITS version for Mass Transit Market uses fire resistant inserts.

3 Front O-Ring ShellInsert Crimp Contacts Coupling nut Grommet Compression ring Internal O-Ring BackshellSleeve Cable clamp Straight plug ReceptacleInsert Crimp Contacts Grommet Compression ring Internal O-Ring Backshell Box mount receptacle Series ITS Exploded View: Straight Plug and Box Mount Receptacle

4 ITS Connector Series and Backshells

5 ITS Series Platings ROHS Compliance

6 Series ITS Specifications  Size 20, 18, 16, 12, 8, 4, 0, 4/0 crimp contacts.  Over 200 insert arrangements.  Available 8 AWG coaxial contacts  Aluminum alloy with cadmium-free surface coatings.  -55° C to +125° C continuous temperature rating  Chemical and moisture resistant synthetic rubber inserts  7.5 to 350 AMPS depending on contact selection.  Operating voltage by service ratings:  A: 250 VDC  D: 700 VDC  E: 1250 VDC  B: 2450 VDC  C: 4200 VDC

7 STR backshells lock the cables or wires inside the connector, assuring IP67 environmental rating.  Possible to use different cable gages with each connector size.  Termination of multiscreened cables is accomplished by locking the braids between sectors.  Availability of different terminations for PG or Metric cable glands, rubber conduits, etc. Series FRITS - STR

8 Series IT 5015 Type Threaded Coupling Connectors  Threaded connector derived from MIL- DTL-5015 and VG95234  Insert arrangemements: from MIL-DTL- 5015, 1 to 150 contacts  Contact current rating: 7.5A to 350A  Silver or gold plated crimp and solder contacts  Applications: Automatic machines, brushless motors, welders, encoders, agricultural machines, trains  Intermateable with certain competitor products  Keyed polarization  Broad range of accessory fittings

9 Series ITH Rigid Insert Power and Signal Connectors  Easy-to Assemble 5015 type connector with fifteen insert arrangements with size 8, 12, 16 and 20 contacts  Conforms to VG95234, NFF 6103 and BS 6853  Low fire hazard plastic insert, gold plated copper contacts  Offers rapid assembly and better electrical insulation

10 Removable Insert Metallic Clip INSERT WITH W,X,Y,Z POLARIZATION KEYS Series ITH : Exploded view of plug and receptacle connector

11 ITZ Connectors  Another connector derived form 5015, with insert arrangements from 1 to 150 contacts  Fast mating trapezoidal thread mating  5 connector sizes  Current rating: 7.5A to 350A

12 IPT Connectors  Derived from MIL-C-26482-Series I and VG95328  Insert arrangements with 2 to 61 contacts and 7 contact sizes  Current rating: 7.5A to 13A  Intermateable with MIL-C-26482 Series I and VG95328  Compatibility as well to BS9522 F0017  Specials or custom designs available  Various classes available

13 Wall mount receptacle Shell Contacts' insert Contacts Coupling nut Grommet Compression ring Backshell Cable clamp Straight plug Internal O-Ring Receptacle Contacts' insert ContactsGrommet Compression ring Backshell IPT Connector Exploded View

14 Series 900 Power Connectors  Very robust heavy duty connector  Used in harsh environmental applications in Mass Transit  Withstands high vibration and shock while mantaining an excellent watertight seal  Coupling nut and backshell can be rubber covered  Crimp type contacts for high current as well as coax, triax, twinax  Current rating: 200-400A  Working Voltage: 900-2000 Vac  IP 67 when mated or protected with required sealing components

15 Series 900 Power Connectors  Medium to low voltage rail connectors used in car-to-car connections  Current rating: 400A Max  IP68 environmental rating  Stainless Steel receptacle protective flop lid  Rubber coated shells conform to fire resistance standards

16 IRT Series Power Connectors High Power Rectangular Series Used to Connect: 1. Bogey (Truck) Frame 2. Engine-Frame 3. Freight Car Power

17 IRT Series Power Connectors 3 pole power connector with size 4/0 solder contacts - Conductive front side (for continuity when the connector is mated) - Terminals for joint of friction pipes 3530 according to UNI4883 standard. TECHNICAL CHARACTERISTICS: - Contacts section: 3 x 70 mm² - Working current: 350 A max - Working voltage: 3000 Vac - Test voltage: 8000 Vac - Working temperature: (from -25 to +70)°C - Coupling force: < 200 N - Environmental rating (mated connector): IP67

18  Single pole connectors used for transmission of high currents with low voltage, as, for example, on military vehicles or industrial equipment.  Reverse bayonet coupling  5 connector sizes  Current Rating: 225A to 950A Series IGE: Single Pole Power Connectors

19 VG96929 (IGE) Connectors SHELLS Material: Aluminum alloy per QQP 416 Type II Class C Plating: Olive drab over cadmium INSERTS Material: PTFE ( Teflon) CONTACTS Contact identification: Z for Pins F for Sockets Material:Copper Alloy Plating:Silver Supported Cable Sizes: Size 16H2= 25mm² Size 18H5= 50mm² Size 22H9= 90mm² Size 28H15=150mm² Size 32H24= 240mm²

20 Box mount receptacle Receptacle Rear O-ring Front insert Threaded pin contact Rear insert VG96929 (IGE) Connectors

21 Straight plug Coupling nut Front O-ring Shell Front insert Crimp socket contact Rear insert VG96929 (IGE) Connectors

22 CURRENT RATING AT 125°C Shell size 16 18 22 24 32 Contact size H2 H5 H9 H15 H24 Max.Current 225 350 570 750 950 Max. short-time load (approx. 0,5-1 sec) 750 1K 2K 3K 5K VOLTAGE Test Voltage: 1050 Vac Working Voltage: 350 Vac Max. according to MIL-STD-1344

23  Single pole power connectors  Color coded poloarization  Current rating: 245A  Working voltage: 1500 Vde  UL94-V0 plastic body with silver plated contacts UniPower Connectors

24  UniPower provides safe and reliable connections in power distribution systems.  Available in four formats (Panel Drain, Panel Source, Line Drain, Line Source).  Includes three phases (L1-L2-L3), earth (G) and neutral (N). Typically used for applications in motors, generators, power distribution boxes.  Current rating: 600A max  Plastic bodies are fire resistant and high impact resistant  Watertightness in mated condition  Mechanically and color coded  Daisy chain available UniPower Connectors

25  CABLE SECTION : UNIPOWER 400 (Standard) : 120mm² Max UNIPOWER 800 (Standard) : 300mm² Max  MAX CURRENT : UNIPOWER 400 : 400A @ < 70° C  MAX CURRENT : UNIPOWER 800 : 800A @ < 70° C  MAX EARTH VOLTAGE : 2Kv AC - 3Kv DC  MIN FLASHOVER : 9.5Kv AC/DC (peak)  OPERATING TEMPERATURE : -30° +125° C  INSULATING RESISTANCE : > 50 MOhm @ 500 VDC  ENVIRONMENTAL PROTECTION : up to IP67 (coupled connector)  EL. ANTISHOCK PROTECTION : IP2X FLAME RESISTANCE  HEAT/FLAME RESISTANCE : EN60309-I/BS550.7.5.4  MECHANICAL STRENGTH : EN60309-I/BS550.7.5.4 UniPower Technical Characteristics

26 COMPRESSION SLEEVE (for LINE SOURCE AND LINE DRAIN) HIGH CONDUCTIVE CONTACT, NUT & SPRING WASHER (for PANEL DRAIN) HIGH CONDUCTIVITY MULTIPOINT CONTACT HEX SET SCREW FINGER TOUCH INSULATING TIP UniPower Contacts

27 CB Connectors: Miniature Audio Connectors for Military Applications  Miniatueized bayonet connector with spring loaded, self-cleaning contacts  7 and 10 poles according to VG 95351 and VG 96934  Glenair product to be qualified  Used on the telecommunication units, especially mobile, to connect: 1.Microphones 2.Headphones 3.Auxiliary equipment like adapters, amplifiers, sensors

28 CB Connectors: Performance MAIN CHARACTERISTICS  Resistance to extreme environmental conditions  Waterproof in the unmated condition  High reliability at low current and voltage  Antimagnetic properties  High protection against EMI-RFI  Gold plated, copper contacts with solder type or dip-solder terminations

29 Industrial / Commercial Entertainment Rail Military Telecom Ruggedized Power and Signal Connectors for Military, Industrial, Entertainment, Telecom and Rail Applications

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