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CMS - PAVIA1 Engineering Design Review RPC - BAKELITE
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CMS - PAVIA2 3.1 THE MATERIAL We have investigated and measured three main physical parameters of the bakelite: the volume resistivity as a function of Temperature and Humidity the average roughness R a the relative dielectric constant r as a function of the input frequency We also have investigated how the factory parameters are related to the sheets resistivity value.
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CMS - PAVIA3 QualityControl Factory Main Parameters: Type of Paper Flow Resin Volatile Heating Temperature Pressing Temperature Resin Reactivity How much the resin spreads out on the paper foil Percentage of resin in the paper Resin Percentage of additives Volatile GOES
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CMS - PAVIA4 RESISTIVITY MEASURE Needs good electrical contact between electrodes and bakelite We have tried several options for the contact - among other: sponge with water antistatic foam (with and without water) conductive gel conductive rubber Brass Electrodes Upper 5 cm Lower 10 cm for guard ring option
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CMS - PAVIA5 How to measure ~ 10 10 - 10 11 cm R = 10 or 100 k = k V 0 /(V/R) k = geometrical factor (98.17) V 0 = 500 Volts V0V0 V R Constant pressure (3 atm) on the electrodes by means of pistons
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CMS - PAVIA6 V0V0 V R R HV distribution: CAEN SY 127 Reading through Nat. Inst. FIELDPOINT FP-100 or through a 617 Keithley programmable electrometer (via gpbi ) and LabView 5.0
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CMS - PAVIA7 Conductive rubber vs cloth and water for 3 bakelite samples V1 C or V2 C (mV) V R (mV) Normalisation factor to water : 0.25 V R /V1 C V R /V2 C V1 C /V2 C V0V0 V R R V0V0 V1 C R V0V0 V2 C R
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CMS - PAVIA8 Resistivity measurements at the factory 0 prototype
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CMS - PAVIA9 View of the pistons driven by a manual air valve 0 prototype
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CMS - PAVIA10 The manual switch for the serial read-out 0 prototype
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CMS - PAVIA11 Aging Studies ``Natural’’ Aging vs Temperature vs Humidity vs Time ``Radiation” Aging gamma irradiation neutron irradiation
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CMS - PAVIA12 x 11 ) cm H (%) Resistivity vs Humidity We have normalized at 20 C first Max % variation ~ 7% with a max H = 5 %
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CMS - PAVIA13 (x 10 11 ) cm H (%) Without temperature correction = (1/ ) (d / d T) Max % variation ~ 10%
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CMS - PAVIA14 In all our data a temperature normalised value is usually given at T=20 C following this curve. Temperature Normalisation Multiplying factor an effective value has to be multiplied for to obtain at T=20 C
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CMS - PAVIA15 Resistivity as a function of temperature Note also the ``inertia” of the bakelite in following the temperature change (x 10 11 ) cm T (C) Here temp starts to decrease while is still constant Then also starts to increase
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CMS - PAVIA16 Resistivity measurement made by ATLAS group
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CMS - PAVIA18 Comparison with ATLAS measurements on a subsample of the pre-production set
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CMS - PAVIA19 Results on preproduction samples We have measured the resistivity of some 130 bakelite panels in different places and in different conditions to check their behaviour in a medium time range. The following plots refer to foils of different sizes and for melamine and/or phenolic plates
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CMS - PAVIA21 Resistivity (at T=20 C) for Melamine foils. Size :160 cm x 320 cm At the factory At General Technica after 2 months panels on the pallets
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CMS - PAVIA22 Resistivity (at T=20 C) for Phenolic foils. Size :130 cm x 320 cm At the factory At General Technica after 2 months panels on the pallets
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CMS - PAVIA26 Dielectric behaviour of the bakelite as a function of the input frequency signal tg Rp Cp rr Rp Cp
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CMS - PAVIA27 Resistivity as a function of the input frequency
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CMS - PAVIA28 Systematic Automatic measurement of the resistivity of a bakelite sample as a function of the time. SETUP: a piston with conductive rubber is continuously measuring the resistivity of a bakelite sample after a predetermined set of measurements the piston moves up for a fixed time and back down on the sample for the next cycle of measures. reading through FIELDPOINT FP-100 interface driven by LabView. Number of cycles, number of measures within a cycle, time between cycles and time between measurements are supplied by the user Automating reading of Temperature and Humidity
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CMS - PAVIA29 Systematic: 800 cycles of measures, 10 measures/cycle, 10 sec after each measure (~ 26 hours). The resistivity (at T=20 C) of a phenolic sample as a function of time is normalised to the first value and plotted (left scale). The recorded value of the humidity is also shown (right scale) H=47.5 % H= 53 %
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CMS - PAVIA30 Histogram distribution from the previous plot Temperature (C) Humidity (%)
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CMS - PAVIA31 Another example (melamine) for which instead the humidity has changed only from 45 % to 46.5 % (only 294 cycles)
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CMS - PAVIA32 Histogram distribution of the previous plot. Temperature
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CMS - PAVIA33 Roughness Quality Qualitative view of the surface of the new improved bakelite. The pixel matrix greyscale of a micropictrue of the bakelite surface is shown
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CMS - PAVIA34 Automatic Station for Resistivity measurement mechanics and controls electronics and DAQ
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