1. The Lean Enterprise VSM Symbols VSM Symbols Lean Foundations Continuous Improvement Training Lean Foundations Continuous Improvement Training

2. Value Stream Symbols and Definitions Addendum to Value Stream Mapping Value Stream Symbols and Definitions Addendum to Value Stream Mapping

3. Manufacturing Process Process Data Box I Truck Shipment Inventory Material IconsRepresentsNotes Outside Sources One box equals an area of continuous flow. All processes should be labeled. Box also used to identify departments such as production control. Used to show customers, suppliers and outside manufacturing processes. WELDING ABC COMPANY C/T=120 sec. C/O=22 min. 3 SHIFTS 3% SCRAP W/T=20 hrs Used to record information concerning a manufacturing process, department, etc. Count and time should be noted. 225 pieces 1.5 days Tuesday + Thurs Note the frequency of shipments.

4. Material IconsRepresentsNotes FIFO Air Shipment Movement of prod’n material by PUSH Movement of finished goods to the customer Supermarket Physical pull Transfer of controlled quantities of material between processes in a first in first out seq. Create rail or other icons as needed. Identifies material movements that are pushed by producer, not pulled by the customer ( the following process ). Also shows movement of raw material and components from suppliers if they are not pushed. Pull of materials from a supermarket. Indicates a device to limit quantity and ensure FIFO flow of material between processes.

5. Information IconsRepresentsNotes Manual flow of information Electronic flow of information For example: production schedule shipping schedule For example: EDI, Fax, etc. OXOX Load leveling Sequence-Pull Ball Tool to level the volume and mix of Kanban over a specific period of time. Gives permission to produce a predetermined type and quantity. Weekly Schedule Information Describes an information flow.

6. Information IconsRepresentsNotes 20 Production Kanban Withdrawal Kanban Signal Kanban Kanban post Tells a process how many of what can be produced and gives permission to do so. Production instruction that orders production from a batch process, eg: stamping. Place where Kanban are collected and held for conveyance. Tells a process how many of what can be withdrawn and gives permission to do so.

7. Lathe Changeover General IconsRepresentsNotes Kaizen lightning burst Buffer or safety stock Highlights critical improvement needs at specific processes. Can be used to plan Kaizen events. “Buffer” or “Safety Stock” must be noted.

8. The Lean Enterprise VSM Symbols VSM Symbols Lean Foundations Continuous Improvement Training Lean Foundations Continuous Improvement Training