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Published byDonald Davidson Modified over 9 years ago
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Convergent Micro Stamping ™ A New Production Standard in Micromanufacturing 1
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Every day, Top Tool works on breakthroughs in complex precision metal stamping for micro components. 2 Down to the µm level.
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Tomorrow could be your day for a breakthrough. What is your most complex precision micro component? 3
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But first, how do you identify a stamping supplier who can deliver micro complexity and precision? The definition of “micro” depends on whom you ask. What’s the correct answer? Opinions vary. a. “anything up to a few millimeters” b. up to 8mm c. 1mm or less 4
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How Big is a Micron? 5
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It’s Not Just The Microns 1mm or smaller should be the opening bid for micro-component stamping. But there’s more than how LOW you can go. Can the supplier stamp and form special shapes, complex features and micron-level tolerances? 6
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The answer can be yes. But the solution requires a new, higher standard in micromanufacturing. There is a name for high-end metal stamping optimized to manufacture complex, precision and highly engineered micro components. 7 Convergent Micro Stamping
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What is Convergent Micro Stamping? 8 An inventory of six critical-to-success factors at Top Tool that form a 360-degree view of integrated systems, philosophies and proven experience crucial to high-end micro component tool making and stamping. The six factors – executed at a “best practices” level – converge on the best-possible approach to stamp a complex precision micro component.
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Convergent Micro Stamping By Top Tool 1. Aggressive “Micro” and “Complex” Definitions 2. Precious, Exotic Metals Expertise 3. Premier Tooling 4. Progressive Techniques and Tactics 5. Specialized, Fine-Tuned Infrastructure 6. Dynamic Supply Chain Management Cut and hole aspect ratios less than 1-to-1 Tolerances down to 0.10mm Ultra-thin materials down to.0005” (0.013mm) Small forms (bends, radii) Multiple forms Draw forms Precision coining 9
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Convergent Micro Stamping By Top Tool 1. Aggressive “Micro” and “Complex” Definitions 2. Precious, Exotic Metals Expertise 3. Premier Tooling 4. Progressive Techniques and Tactics 5. Specialized, Fine-Tuned Infrastructure 6. Dynamic Supply Chain Management Platinum Platinum Iridium Gold Niobium Stainless steels Beryllium Copper Titanium MP35N Nitinol Coil Ribbon Foil Sheet Wire Flat Wire Skived 10
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1 Aggressive “Micro” and “Complex” Definitions 2. Precious, Exotic Metals Expertise 3. Premier Tooling 4. Progressive Techniques and Tactics 5. Specialized, Fine-Tuned Infrastructure 6. Dynamic Supply Chain Management Class-A tooling Advanced tooling materials Near-zero tolerances In-die PLC-based tool monitoring sensors Best-of-class tooling components 11 Convergent Micro Stamping By Top Tool
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1. Aggressive “Micro” and “Complex” Definitions 2. Precious, Exotic Materials Expertise 3. Premier Tooling 4. Progressive Techniques and Tactics 5. Specialized, Fine-Tuned Infrastructure 6. Dynamic Supply Chain Management Latest 3-D manufacturing software State-of-the-art wire EDM using.0008” (0.020mm) wire Standard, modular tooling options Low- to mid-volume quick-turn tooling (incl. prototyping and design validation) Standardized production routines Automated inspection 12 Convergent Micro Stamping By Top Tool
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1. Aggressive “Micro” and “Complex” Definitions 2. Precious, Exotic Materials Expertise 3. Premier Tooling 4. Progressive Techniques and Tactics 5. Specialized, Fine-Tuned Infrastructure 6. Dynamic Supply Chain Management Design support, R&D In-house tool design/build (44 years of experience) Rapid prototyping Full-scale production Formal risk management Quality Assurance ISO 9001:2008 Micron-level measurement 13 Convergent Micro Stamping By Top Tool
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1. Aggressive “Micro” and “Complex” Definitions 2. Precious, Exotic Materials Expertise 3. Premier Tooling 4. Progressive Techniques and Tactics 5. Specialized, Fine-Tuned Infrastructure 6. Dynamic Supply Chain Management Kanban material management Web-based order management Precious metals sourcing Full lot traceability Lean Cost Performance Index (CPI) 14
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Top Tool Micro Stamping Experience Electrodes Contacts Implantable lamitrodes Vascular staples Surgical tools Marker bands and tags Neuro-stimulation Deep brain stimulation Dental implants, systems Hearing aids Cardiovascular stimulation Cardiac pacing, defibrillation Anastomosis Sleep apnea Blood filtration Laboratory filtration Medical Industry 15
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Top Tool Micro Stamping Experience Contacts Terminals Connectors Lead frame Wafer testing Component testing Burn-in testing Edge card Leaded, leadless components Solder spheres RoHS-compliant Precious metal plating Electronics Industry 16
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Top Tool Micro Stamping Experience Mission-critical components Electronic systems Electronic contacts Sensors Terminals Connectors Lead frame Defense Industry 17
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Top Tool Micro Stamping Experience Pressure transmitter components Sensors Temperature sensor components Energy Industry 18 Specialty Consumer Industry Precision blades Retainers Tension springs
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Top Tool sets the standard for manufacturing complex precision micro components Contact us to discuss Convergent Micro Stamping © 2011 Top Tool Co. Rev. 2 Phone: 763-786-0030 Web: www.toptool.comwww.toptool.com e-mail: ttcsales@toptool.comttcsales@toptool.com
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