1. Mechanical Design Of Cooling Layout Thermal Test of Test Module Type 0
For
Thermal Test of Test Module Type 0 By
Faisal Bashir (NCP)

2. A Total of 12 lines, 6 each for inlet and outlet are identified
Layout (Line Diagram)
A Total of 12 lines, 6 each for inlet and outlet are identified

3. Schematic Representation 1/2 (Inlet/Supply)FT
PRV
SV0
SV1
SV2
SV4
SV3
CV4
CV3
CV2
CV1
SV6
CV5
CV6
Fittings/connections for valves/pipe
Flexible pipe to AS4
Union for flexible pipe and inflexible tube
Flexible pipe to AS3
Flexible pipe to AS2
Flexible pipe to AS1
Flexible pipe to DBQx2
Flexible pipe to PETSx2 FT
Flow transducer
Pressure regulating valve
PRV SV
Safety valve
Legend CV
Control Valve HV
Hand Valve
TO TEST MODULE

4. Schematic Representation 2/2 (Outlet/Collection)
FROM TEST MODULE
Outlet/Collection
SV5
CV7
Fittings/connections for valves/pipe
Union for flexible pipe and inflexible tube
SV7
HV5
HV6
HV4
HV3
HV2
HV1
Flexible pipe from DBQx2
Flexible pipe from PETSx2
Flexible pipe from Load4
Flexible pipe from Load3
Flexible pipe from Load2
Flexible pipe from Load1

5. Components Selection All components selected are standard
STANDARD ITEMS
SR. NO
EQUIPMENT TYPE
QTY
COMPANY
MODEL
INLET CONNECTION
OUTLET CONNECTION
COMMENTS 01
FLOW TRANSDUCER + TEMPERATURE SENSOR
AALBORG
PWE4
FEMALE THREADS OF DN10
FOR BOTH TEMPERATURE AND FLOW 02
PRESSURE REGULATING VALVE
SAMSON T
DN20 THREADED (DIN Type A), SET POINT RANGE 1.0 TO 3.0 bar ,WITH STEM LOCKING, SOFT SEALING 03
DISTRIBUTION MANIFOLD 06
UNIDELTA
COD
DN20 THREADED
DN15 M THREADS
4 OUTLETS 05
CONTROL VALVE (TYPE1) 04
BURKERT
2824, 2835, 2833
DN15 (1/2”)
* PURCHASE IN PROGRESS
CONTROL VALVE (TYPE2) 07
CONTROL VALVE (TYPE3) 08
CONTROL VALVE (TYPE4)
DN20 (3/4”) 09
SAFETY VALVE
LESER
TYPE 439
DN15 MALE THREADS
DN15 FEMALE THREADS 10
PIPING SUPPORT LADDER 1
UNISTRUT
U10, W400, L =6M
UNISTRUT CAT. PG. 70
STAINLESS STEEL
U10, W400, L =3M
U10FB400/90/300
UNISTRUT CAT. PG. 71 4
LADDER COUPLER U10/SP
UNISTRUT CAT. PG. 73 12
P2633T/300
UNISTRUT CAT. PG. 29 11
SUPPORT BAR
P1000T10, L = 3M
UNISTRUT CAT. PG. 5
FOR SUPPORT BAR ASSEMBLY
 BASE FITTING
 10
P2072A
UNISTRUT CAT. PG. 23
 90O ANGLE FITTING  6
P1325
UNISTRUT CAT. PG. 21
WING FITTING 6
P2341R

6. Components Selection CONT…
ITEMS FROM CERN STORE
SR. NO
EQUIPMENT TYPE
QTY
COMPANY
MODEL
INLET CONNECTION
OUTLET CONNECTION
COMMENTS 1
HAND VALVE 06
CERN STORE
DN15 FEMALE THREADS 2
THREADED TEE 02
DN20 FEMALE PARALLEL THREADS 3
BARREL NIPPLE 05
DN20 MALE TAPER THREADS 4
ELBOW 90 PIPE THREAD 01 5 12
DN15 MALE TAPER THREADS ISO7
Quantity may change 6
FEMALE ADAPTER ALUPEX
FEMALE THREADS
HOSE FOR 16MM PIPE
Quantity may change 7
MALE ADAPTER ALUPEX
MALE THREADS 8
ALUPEX PIPE -
ID/OD 15/20 (mm) 9
SCREW 55
M8 X 20
FOR SUPPORT BARS 10
NUT M8 11
WASHER

7. Inlet/Supply Layout (3D)
Control Valve
Standard Section
Safety Valve
Discharge Line for
Safety Valves
Distribution Manifold
Flexible Pipe
with connection fittings
Pressure Regulating Valve
Flow Transducer + Temp. Sensor
Main Inlet

8. Outlet/Collection Layout (3D)
Safety Valve
Hand Valve
Connection Fitting
Control Valve
Distribution Manifold
Main Outlet
Flexible Pipe
Standard Section

9. Piping Support Ladder in Lab Layout
Outlet/Collection
Assembly
Inlet/Supply Assembly
Ladder Support
For Connection Pipes
Connection Fitting

10. END
Thank You !