1. www.imoldtooling.com

2. Innovation … taking shape An intelligent integration of innovative technology, systems and planning. The Spirit of Innovation... …everything we do today and what we plan for tomorrow.

3. www.imoldtooling.com Our Mission: To build the world’s best, high value moulds through the integration of technically superior engineering, manufacturing and planning systems.

4. www.imoldtooling.com We are guided by ISO 9001 procedural standards.

5. www.imoldtooling.com Fully integrated system of automated treatment of information (includes planning,production and quality) CUSTOMER IMOLD ONSITE PRODUCTIONDIMENSIONAL CONTROL ENGINNERING (CAD/CAM/CAE ) DESIGN

6. www.imoldtooling.com

9. Flatness and parallelism < 0,01mm Clamping force 60.000N Indexing accuracy 4X 90º, < 0,01mm Positioning and repetitive accuracy 0,002mm

10. www.imoldtooling.com ENGINEERING AND DESIGN 3D TECHNOLOGY. Less risk of components conflict. Automatic 2D drawings. Automatic components drawings

11. www.imoldtooling.com ENGINEERING AND DESIGN 3D TECHNOLOGY

12. www.imoldtooling.com PACKAGING

13. www.imoldtooling.com CAE – Computer Aided Engineering. Rheological simulation. Thermal evaluation. Part warpage. Fiber direction Reports are produced by experienced and qualified people

14. www.imoldtooling.com Filling Analysis Pressure distribution in cavity Temperature at flow front Shear stress and shear rate in material Frozen layer fraction Clamp force Weld lines Optimization of processing conditions to a certain application Air traps (predictable location) Optimization of feed system layout Optimization of gate(s) location

15. www.imoldtooling.com Cooling Analysis Cooling conditions –Cooling time –Circuit flow rate Circuit coolant temperature Time to cool –Part –Runners Temperature distribution –Part –Runners Cooling layout optimization

16. www.imoldtooling.com Warpage Analysis Visualization of deformed part Total deformation Values of deformation in x, y and z directions Evaluation of causes of warpage –Deflection, differential cooling –Deflection, differential shrinkage –Deflection, orientation effects

17. www.imoldtooling.com STANDARDIZATION All the single components will be standardized if there is a minimum chance to do it. The bottom line - cost effective mould investment, precision and productivity.

18. www.imoldtooling.com STANDARDIZATION

19. www.imoldtooling.com INTERCHANGEABILITY Every single component will have a reference and will be produced within a given tolerance. The bottom line - Good identification, total interchange ability and quick assistance.

20. www.imoldtooling.com MEASURING REPORT OF INSERTS AND CAVITIES

21. www.imoldtooling.com - CMM PART PROGRAMS FOR INSPECTION OF PRODUCED PARTS, IN A WIDE RANGE OF LANGUAGES - DEVELOPMENT OF SPC SOFTWARE

22. www.imoldtooling.com Our moulds are designed using the highest level engineering and manufacturing techniques, with guide bushes totally self lubricating for ejector plates AN EXCELLENT MOLD

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24. TRYOUT REPORT

25. www.imoldtooling.com HOTRUNNERS SYNVENTIVE ( former KONA, EUROTOOL AND DYNISCO ) MOLDMASTERS HUSKY EWIKON GUNTER INCOE DME PSG YUDO … among others

26. www.imoldtooling.com COMPONENTS DMS DME HASCO RABOURDIN STRACK NORMA FIBRO … among others

27. www.imoldtooling.com ADITIONAL SERVICES Mechanical analyses Metal coating Stereolitography Prototypes Heat treatment High quality grinding services Jig boring Texture

28. www.imoldtooling.com HSM 400 6 pallets 40.000 RPM 18000 RPM 1000x600MM HIGH PRECISION EQUIPMENT

29. www.imoldtooling.com CHARMILLES ROBOT 54 electrodes 4 pallets 1000X600 HIGH PRECISION EQUIPMENT

30. www.imoldtooling.com SOFTWARE TOP MOLD MOLDFLOW MASTER CAM WORK NC PROPIETATRY SOFTWARE HP PLOTTER DJ500

31. www.imoldtooling.com Equipments TypeReferenceYearTravel XYZControlToolsRPM Milling M. Center Mikron VCE 1000 19981016 x 508 x 550HAAS2010.000 Milling M. Center Mikron VCP 710 1999710 x 600 x 550H4263018.000 Milling M. Center Mikron HSM 400 2001400 x 450 x 350H4307242.000 robot with 7 palletes Milling M. Center Huron K2 x10 20011000 x 800 x 500Siemens3018.000 Milling M. Center Huron K x 10 20011000 x 800 x 500Siemens2012.000 Surface Grinding Surf. Grinding Favretto20021000 x 600 x 550 Surface Grinding Un. Surf. Grinding Jones & Shipman2002480 x 125 x 425 Spotting Press Millutensil Spotting Press20021200 x 1000 Die Sinking EDM Charmilles Rob. 55P 2001600 x 400 x 450CharmillesEquip. QCRI Robot (4 pallets and 54 electrodes) 3D CMM COORD 3 19981000 x 600 x 450Charmilles Crane 5 Ton 2001 Crane 8 Ton 2001

32. www.imoldtooling.com