1. CEMTEK Environmental Inc.
Welcome to the
1st Annual
CEMTEK
CEMS Users
Group
a technical solution to
meet every need…
CEMTEK Environmental Inc.
3041 S. Orange Ave.
Santa Ana, CA 92707

2. CEMTEK Environmental Inc.
SOLUTION
PROVIDER
a technical solution to
meet every need…
CEMTEK Environmental Inc.
3041 S. Orange Ave.
Santa Ana, CA 92707

3. SALES AND MARKETING
Our Sales Team is here to support our customers in defining their needs and working with engineering to determine the best possible solution for your needs.
Tim Kuiken is our West Coast Sales Manager
Joseph Miller is our Mid West Sales Manager
Michelle Englebaugh is our Inside Sales Manager
Bert Garcia is our Proposals Manager
We are constantly working with outside organizations such as ICAC, EPRI and our DAS providers, such as VIM, ESC, GE, as well as interfacing with local and State regulators, to ensure we are kept abreast of the latest Environmental requirements for monitoring and reporting.

4. CEMTEK GROUP CEMTEK GROUP: www.cemteks.com
Formed in 1998 in Linden NJ with the CEMTEK Systems division in support of existing CEMS users.
CEMTEK Environmental was established with a core group of personnel who have over 20years experience in the business through their association with GE/KVB/ENERTEC, in order to provide customer base with continued exceptional quality in CEMS integration.
In order to further support our customers with their monitoring needs the CEMTEK Instrument division was formed with a range of analyzers to support needs for combustion optimization and post combustion process.

5. CEMS & Process Monitors Ambient, Dilution, Full-Extractive Dry,
Hot-Wet Extractive
Chemiluminescence, Fluorescence, NDIR, GFC, Zirconia, Paramagnetic, Tunable Diode Laser and Heated FID (Flame Ionization Detection)
Low NOx/NO/NO2/NH3/SO2/SO3/CO/CO2/O2/H2S/VOCs,
Mercury, Opacity, Flow, Ozone, Calibrators and PM

6. Cemtek Environmental Engineered Products and Services
CEMS Original Equipment
CEMS Engineering
CEMS Upgrade Projects
Project Management
Consulting Services
Custom Products
CEMS Quality Assurance & Control Plans
Documentation

7. Application Analysis
Review Combustion Process and Pollution Control Equipment
Review Permit for Compliance CEMS or The Process for a Control CEMS
Include Measurement Location Information
Estimated Ranges of Constituents
Location of Equipment
Information Required and Purpose

8. Project Management, Design and Engineering Capabilities
Review of Technical Specifications
Thorough, detailed CEMS & services proposal
Navigate Federal and Local Regulations
Certification, Parts and Maintenance Focus
CEMS “Availability” is our highest priority

9. System Upgrade Plans Complete Inventory of Equipment
CEMTEK SYSTEMS
System Upgrade Plans
Complete Inventory of Equipment
Recommend Short & Long Term Upgrades
Supply & Installation of Upgrades
Re-Certification
BEFORE
DURING UPGRADE
AFTER

10. Preventative Maintenance Plans Emergency Repair Service
CEMTEK SYSTEMS
Preventative Maintenance Plans
Emergency Repair Service
Quarterly Audits
RATA Supervision
QA/QC Plans
Monitoring Plans
EDR Services
Training

11. CEMTEK SYSTEMS Emergency Repair Service
Hourly Phone Support or On-Site Services
Parts Inventory for Most Components

12. Continuous Emissions Monitoring
Training, Repair & Spare Parts
CEMS * DAHS * Analyzer and hardware training
Large Stock of spare parts for many different analyzers
Late day spare parts shipping
Analyzers Supported:

13. US Field Service Organization

14. Gas Measurement Experience
Oxides of Nitrogen - NOX, NO2, NO
Sulfur Dioxide - SO2
Carbon Monoxide - CO
Oxygen - O2
Carbon Dioxide - CO2
Ammonia - NH3
Mercury - Hg
Total Hydrocarbons
Propane - C3H8
Ozone - O3
Moisture - H2O
Stack Flow Rate/Velocity
Opacity/Particulate

15. Analyzers Used by Cemtek
Thermo Fisher (TECO/TEI)
Air Pollution Instruments (API)
Rosemount
California Analytical
Siemens
ABB
Brand Gaus
Ametek Land
Ametek Thermox
Ametek Western Research
Sick Maihak
Servomex
M&C Products
EMRC - Flow
OSI - Flow
Teledyne Monitor Labs
MAC Instruments - H2O
Tekran - Hg
Servomex- NH3
Durag – Opacity
Kurz – Flow
UniSearch Associates – NH3

16. CEMTEK Instruments Inc.
Process
Monitors
a technical solution to
meet every need…
CEMTEK Instruments Inc.
2013 S Wood Ave
Linden, NJ, 07036

17. PERFORMANCE OPTIMIZATION
3 MAJOR AREAS FOR MONITORING THE PROCESS
Post Combustion – Optimization for Efficiency and Emissions Reduction
High Temperature Areas for Nox Reduction- SNCR / SCR
System Cleanup – Scrubbers Dust Collectores- Baghouse/ Precipitator

18. INCREASE EFFICIENCY & REDUCE EMISSIONS
PROCESS MEASUREMENTS
INCREASE EFFICIENCY & REDUCE EMISSIONS
MEASUREMENTS: LOCATIONS:
FEGT, Furnace Exit,
O2, CO, Economizer Inlet,
CO2,H20, NOx SCR Inlet/Outlet,
NOx, NH3,H2SO Air Heater Inlet,
DUST /OPACITY Bag house/Precipitator Outlet.

19. IN-SITU / CLOSE COUPLED
CEMTEK INSTRUMENTS
IN-SITU / CLOSE COUPLED
SAMPLES A SINGLE POINT
MEASUREMENT: CHEMI ,UV, NIDR, GFC, TDL, ,ZiO2 ,
EASY TO CALIBRATE
CAN BE SUBJECT TO CROSS-SENSITIVITY

20. Zirconia Oxygen Analyzer
SIMPELIST INSITU PROBE BEING OXYGEN, LWOEST MAINTENANCE OF ANY ANALYZER IF DESIGNED CORRECTLY
Long Life Sensor
Low Maintenance
Remote or Close Coupled Electronics
High Dust Applications
Temperatures up to 1200 F
MODEL 1000 OXYGEN ANALYZER

21. EX-SITU CLOSE COUPLED EXTRACTIVE ELECTRO-CHEMICAL/CATALYTIC
NDIR/GFC/DOAS/FTIR
POOR PERFORMANCE AT LOW CONCENTRATIONS
USEFUL IN UNUSUAL SAMPLING CONDITIONS
REASONABLY EASY TO CALIBRATE

22. Exsitu Duct/ Stack Analyzer
SCR Nox-O2 Monitor
NEW INOVATIVE METHOD FOR DIRTY HIGH TEMP APPLICATIONS
SINGLE CLOSE COUPLED ENCLOSURE WITH CLIMATE CONTROL
USING TIME TESTED TECHNOLOGY CHEMI AND ZIRCONIA
DESIGNED FOR SCR INLET & OUTLET OPERATION
HIGH ER RELIABILITY THAN CONVENTIONAL SYSTEMS
FAST RESPONSE FOR FEEDBACK TO AMMONIA TRIM SYSTEM
Model 8000
Exsitu Duct/ Stack Analyzer

23. IN-SITU ACROSS STACK CROSS-STACK (SINGLE OR DOUBLE PASS)
SAMPLES ACROSS ENTIRE STACK or DUCT
MEASUREMENT: NDUV/NDIR/GFC/TDL/DOAS
APPLICATION DEPENDENT ON PERFORMANCE IN WET OR DUSTY LOCATIONS
LOW CONCENTRATION MEASUREMENTS GAS DEPENDENT

24. Gas Cell Correlation Method
SIMPLEIST METHOD FOR MULTI GAS MEASUREMENTS
Insitu Gas Probe with Measurement Cell in Gas Stream
No Sample Drawn
Needs Calibration regularly for Accuracy
Limited at Low Range on Accuracy
MODEL 2000 CROSS DUCT CO MONITOR

25. Tuneable Laser Diode Analyzer
Passive Optics
No Stack Mounted Electronics
No Cross Interference
TUNEABLE DIODE LASERS ARE BECOMING THE FUTURE FOR INSITU GAS SENSORS
NON CONTACT MEASUREMENT
HIGHLY SELECTABLE
FAST RESPONSE
MULTIPLEXING CAPABLILITY
TDL Single Pass System

26. Tuneable Laser Diode Analyzer
No Duct Mounted Electronics
Fiber Optic Interface for Signal Interface
2,4,8,& 16 Measurement Channels
Very Low Maintenance
Signal Strength Indicator for Easy Alignment
On Stack calibration

27. Individual Boiler Performance

28. Individual Boiler Performance
Many Plants have multiple Boiler configurations feeding into a main stack. Individual Boiler outlets allows for the determination of any emissions violation at the source.
Multi- Unit applications can utilize non compliant opacity monitors to detect individual excursions seen as an overall increase with the Stack Monitor.
Accurate measurement of individual boiler opacity may avoid any excursion over the permitted limit imposed on the plant since detection at the onset of incomplete combustion Energy reduction measures are incrementally reduced as the opacity stays below a preset threshold.
Particulate Monitoring is fast becoming the choice for Wet Stack Monitoring so that better accuracy of Scrubber efficiency can be applied to the Particulate Loading calculations for yearly output.

29. OPACITY MONITORING
MODEL 6000
NON-COMPLIANT OPACITY PROCESS MONITOR

30. DUST MONITORS
MODEL 3000 DUST MONITOR WET & DRY STACKS

31. (Source, Process control, Inlet Monitoring and Ambient)
July 4, 2006
4/19/2017
CEMTEK – Your Partner For Environmental Solutions We thank you for your continued support
An Integrated Full-Service Company Serving The Engineering Firms, Utilities, IPP’S, Industrial Boilers, Petrochemical Industry and Government Sectors with Solutions for Environmental Monitoring and Reporting
(Source, Process control, Inlet Monitoring and Ambient)
CEMTEK has utilized a number of methods to detect ammonia in the process gases. The reliable and most cost effective method has proven to be a differential Nox measurement. To achieve this sample differential, as the sample exits the heated sample probe, the sample is split into to flow paths. One of the sample paths flows into a thermal oxidizer (900 deg.C). This thermally changes the nitrogen compounds in the sample stream to nitric oxide (NO). [2NO2--2NO +O2 & 4NH3 +5O2--4NO+6H2O]. This conversion should occur as close to the probe as practical to reduce the ammonia lose in the sample tubing. The other sample stream flow from the probe to the sample pump without treatment. The two gas streams pass through the pump to dual impinger chiller, removing the water from both streams. These gases are then applied to either one Nox analyzer or two independent Nox analyzers.