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PowerStream / Jonathan Smith / 09-2010 Your « One-Stop-Shop » for machine-tool peripherals PowerStream SA
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream – Key Features Fits to multiple types of machine Contains many features required for good HPC operation Fully controlled environment for HPC pump Good use of floor space “Plug and play” Unit is supplied as a separate, stand alone unit and doesn’t have to be supplied as part of an extensive CCM solution
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream - Advantages Can be configured with a wide range of pump type allowing flexibility to configure to various applications and machine types Various options can be added to configure to customer needs Important feature for high pressure coolant systems come as standard (onboard coolant tank, transfer pump, large 10 micron filter canister) Floor space utilization is excellent Top quality, field proven components used Low maintenance Plug and play system Major components can be changed out within one hour
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PowerStream / Jonathan Smith / 09-2010 PowerStream SA Standard 1 Filter Canister 10 micron 1 Filter Canister 10 micron Pressure Relief Valve (Manual) Pressure Relief Valve (Manual) 70 or 140 bar up to 45L/min 70 or 140 bar up to 45L/min 4 Ports, independently controlled 4 Ports, independently controlled Transfer Pump Transfer Pump 120 liter Tank 120 liter Tank PLC controlled with user interface PLC controlled with user interface 950mm x 550mm x 1200mm 950mm x 550mm x 1200mmOptions Heat Exchanger Heat Exchanger 8 ports, independently controlled 8 ports, independently controlled Additional set pressure Additional set pressure HPC PowerStream
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream – Advantages & Disadvantages Stand Alone HPC Systems Advantages Designed i specifically for HPC deliveryDesigned i specifically for HPC delivery ii multiple machine applications iii In-built filtration iv Alarm control v Small footprint vi Plug and Play vii Retrofit capability Disadvantages Potential limitation to special customer requestsPotential limitation to special customer requests
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA - Advantages Modular Design Incorporates: Pump selection flexibility to match application Pump selection flexibility to match application Various options to meet application needVarious options to meet application need Major Selling Advantages: Incorporates: 120 liter coolant tank,120 liter coolant tank, In-built filter feed transfer pumpIn-built filter feed transfer pump 10 micron filter canister10 micron filter canister Small footprintSmall footprint Top build quality and componentsTop build quality and components Plug and play systemPlug and play system Low maintenance Major components can be change out within 1 hour
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA - Features 1 3 2 4 5 6 7 8 9 10 11 Standard 1)4 Port Manifold 2)Transfer Pump 3)Filter Blocked Sensor 4)10µ Filter Canister 5)120L Coolant Tank 6)Coolant Level Switch 7)High Pressure Pump 8)Pressure Regulator Options 9) Heat Exchanger Pump 10) Heat Exchanger 11) 8 Port Manifold Option
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA - Options Pumps Brinkmann Screw pumps for emulsion and oil applications Brinkmann Screw pumps for emulsion and oil applications - 70 Bar 30 L/min - 70 Bar 45 L/min - 140 Bar 20 L/min Eaton Gear pumps for oil only applications: Eaton Gear pumps for oil only applications: - 70 Bar 30 L/min - 140 Bar for 20 L/min Configuration Options Heat Exchanger Heat Exchanger 8 Port Manifold 8 Port Manifold Additional Set Pressure Option (allows an output to be set at a lower pressure then the main output pressure) Additional Set Pressure Option (allows an output to be set at a lower pressure then the main output pressure) Heat Exchanger
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Options - Interface Heat Exchanger Transfer Hose High Pressure Hoses Power Cable Signal Cable MACHINE TOOL Note: LNS Does not supply plumbing and interface equipment for inside the machine tool (termination at the machine tool exterior only)
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PowerStream / Jonathan Smith / 09-2010 PowerStream SA Technical Details of Options
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PowerStream / Jonathan Smith / 09-2010 Design flexibility of PowerStream SA enables us to offer: Various pressure options Various pressure options Optional flow rates Optional flow rates Varying operating characteristics Varying operating characteristics Selection process will be down to customer preference and application consideration. HPC PowerStream SA – Options – High Pressure Pump Types
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PowerStream / Jonathan Smith / 09-2010 Gear Pump Positives: Low cost design Low cost design Accepted technology in HPC systems Accepted technology in HPC systemsNegatives: Only suitable for oil Only suitable for oil Requires pressure relief valve Requires pressure relief valve Requires high lubricity to minimise premature wear Requires high lubricity to minimise premature wear Requires high filtration, minimum 15 microns Requires high filtration, minimum 15 microns Wear results in decreasing delivery pressure Wear results in decreasing delivery pressure Pump cannot be repaired Pump cannot be repaired HPC PowerStream SA – Options – High Pressure Pump Types
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PowerStream / Jonathan Smith / 09-2010 Screw Pump Positives: Accepted technology in HPC systems Accepted technology in HPC systems Suitable for oil and emulsion Suitable for oil and emulsion Pump can be repairedPump can be repairedNegatives: High costHigh cost High power consumptionHigh power consumption Requires pressure relief valveRequires pressure relief valve Requires high filtration, minimum 15 micronsRequires high filtration, minimum 15 microns Dislikes aerationDislikes aeration HPC PowerStream SA – Options – High Pressure Pump Types
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Options – Heat Exchanger Why do we offer it? i PowerStream is compact and can generate heat when used with some small machines and pump configurations: Sliding head machines with small tanks < 300 litres Sliding head machines with small tanks < 300 litres High flow rate pumps (up to 45 L/min) High flow rate pumps (up to 45 L/min) High pressure pump run continuous but not used by machine tool High pressure pump run continuous but not used by machine tool ii Thermal rise in coolant temperature Designed to maintain ambient temperature
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Options – Heat Exchanger What does it do? i Maintains ambient temperature (Note: a chiller maintains set temperature) (Note: a chiller maintains set temperature) ii Helps stabilise temperature on machines with small tanks using HPC iii Directly cools coolant returned off pressure relief valve (a high temperature source due to friction across the valve) (a high temperature source due to friction across the valve) Designed to maintain ambient temperature
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Options – Additional Outlets 8 Ports Standard option 4 ports / outlets Standard option 4 ports / outlets Number of ports / outlets required is Number of ports / outlets required is i machine-driven ii application-driven iii customer-driven 8 ports maximum 8 ports maximum
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Additional Set Pressure Option We can offer additional pressure relieve valves to the various outputs which means they can be independently controlled from the system pressure. This means for example when port 1 is opened it produces, for example 70 bar but with the addition of a pressure relief valve to port 2 when the machine calls for port 2 it produces a different pressure, for example 40 bar (see below). It is important to note however, it is only possible to have one pressure running at any onetime… it is not possible to run both 70 and 40 at the same time. When the machine calls for port 1 the output pressure to the machine is 70 bar When the machine calls for port 2 the output pressure to the machine is 40 bar (although the out pressure of our PowerStream system remains the same)
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Price list Standard colours : Base Tank : Anthracite grey RAL 7016 Upper Body & Electrical Box : Light gray RAL 7035 PowerStream SA Length950 mm Width550 mm Height1200 mm Base unit : Mechanical -120 Litre Coolant Tank -Integrated Transfer Pump -10 Micron Filter Cannister - Ø220 mm x 750 mm (Supplied with 2 Spare Bags) -Manually Adjustable Presure Output -4 Port Solenoid Controlled Manifold (4 Outlets Standard) -Electrical & Hydraulic Connections For The Machine Tool -Output & Filter Pressure Display Gauges Electrical -Electrical box 24 V DC with Control Programmable PLC and Integrated Display -Automatic Coolant Transfer -Filter & Coolant Level Alarm / Monitoring Safety -Security Equipment According To EC Regulation
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Price list High Presure Pump Options (Required) Emulsion Or Oil Applications -70 Bar 30 l/min (Brinkmann Screw Pump)----- -70 Bar 45 l/min (Brinkmann Screw Pump)----- -140 Bar 20 l/min (Brinkmann Screw Pump)----- Oil Only Applications -70 Bar 30 l/min (Eaton Gear Pump)----- -140 Bar 20 l/min (Eaton Gear Pump)----- Packing -1 Pallet-----
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Price list Configuration Options -Heat Exchanger----- -8 Port Solenoid Controlled Manifold (Total System 8 Outlets)----- -Special Colour (One Colour)----- -Special Colours (Two Colours)----- -Additional Set Pressure Option (Manual Hydraulic Valve Control)(Per Outlet)----- Consumables ·10 Micron Filter Bag Ø210 mm x 750 mm ----- Application Specific, Price On Request Standard Installation Kit -Power Cable To Machine Tool -Interface (Signal) Cable To Machine Tool -Transfer Hose From Machine Tool Tank To PowerStream SA -High Pressure Hose To Machine Tool (One Required Per Outlet) NOTE: LNS can not supply any internal piping for the Machine Tool Prices ex-works, Barnsley, without assembly, installation and taxes
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Order / Quote Form
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PowerStream / Jonathan Smith / 09-2010 HPC PowerStream SA – Order / Quote Form
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PowerStream / Jonathan Smith / 09-2010 Your « One-Stop-Shop » for machine-tool peripherals Bar feeding systems Coolant management systems Chip management systems
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