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Deep retrofits: You get what you pay for Leslie Kramer, Stanford University and Jonathan Schoenfeld, kW Engineering June 17, 2014
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Whole Building Energy Retrofit Program Deep retrofits in highest energy using buildings on campus Maximizes energy savings in each building within cost-effectiveness criteria Looks at a package of measures: no cream skimming Big payoffs from in-depth energy audit, advanced control strategies, and relentless performance testing.
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WBERP Process Supplemental and Pre-Construction Studies ConstructionCommissioning Phase 1&2 Studies M&V Plan Bid Documents Construction & Commissioning Support M&V Report Consulting Engineers Contractors Review Studies Construction and Commissioning Support 1 st Year Tuning and Monitoring Persistence Tracking Achieve ROI Stanford Team
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Savings of $3.5 million per year to date Total cost $14.6 million to date PG&E rebates of $2 million Overall simple payback period under 4 years Results
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Case Study: Packard $400,000/year energy cost 3 stories and a basement Faculty and grad student offices and dry labs Built in 2000 Chilled water, steam and electricity from Stanford’s central plant 122,500 gross square feet 4 Air Handlers, 212 VAV boxes 12 fan coils for additional cooling VAV boxes controlled by pneumatic thermostats DDC control of air handlers INITIAL BASELINE CONDITIONS: NOT BAD!
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Energy Audit Process ASHRAE Level I Rough savings estimates Go/No-Go decision for measure analysis Level II (Measure Analysis) Limited trend review Calibrated eQUEST Model
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Audit Findings No-cost Measures Increase zone setpoints for unoccupied rooms Schedule how water pumps Low-cost Measures Daylighting controls Eliminate air handler heating coil operation when economizing Zone Level DDC Conversion Deadband thermostats Pressure and Supply Air Temperature Resets Zone scheduling and override
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Zone Level DDC Implementation Options Design-Bid-Build Develop request for proposal (RFP) for design Develop design documents Bid construction Design-Build Develop RFP Bid design-construction Design-Assist with Performance Specification Energy consultant develops performance specification Bid design-construction
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Performance Specification Development Input from Multiple Parties –Stanford Facilities Energy Management Team –Stanford Energy Management & Control Systems (EMCS) –ACCO & Sunbelt Controls –kW Engineering Key Contents: –Equipment specifications –Hardware installation including control hardware locations and wiring pathways –System integration –System architecture & control schematics –Sequence of operations
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Basis of Energy Savings VAV box w/ New DDC controls Existing Air Handling Unit (AHU) Cooling, Heating, Damper Requests Airflows Supply air temp. (SAT) and duct static pressure (DSP) setpoints Schedule & Setpoints SAT & Status Existing DeltaV Control System New DDC Thermostats with 4°F deadband Improved scheduling with standby mode DSP & SAT reset Global zone setpoint control for curtailment Energy Savings
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Ensuring Persistence of Performance Fully programmable controllers NiagaraAX Framework Distech Controls Spare I/O & controller memory Flexibility & Future Growth Floor level maps color coded by temp./damper Zone summaries in tabular format Intelligent alarming Quality components Diagnostics Submittal review Detailed functional testing of 10% sample 72 hour trend review of additional sample 3 rd party Cx Agent Commissioning
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Commissioning Findings (UPDATE Graphic)
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Verified Energy Savings Figure 3: Relationship between chilled water usage data and CDD
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Verified Energy Savings Figure 4: Relationship between steam usage data and HDD
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Verified Energy Savings
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Efficiency Measures Still Available Global temperature adjustment Occupancy based scheduling
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Take-Aways Private, not-for -profit institution 8,500 acres Oldest buildings from 1890s Santa Clara County is the main jurisdiction >14 million square feet, 700 buildings ~$70 million annual utilities spend Deeper savings require a comprehensive approach Even relatively new buildings may have out-of-date control systems that are wasting energy A detailed specification ensures maintenance and energy savings persist Consider using energy-experts with input from all parties to specify, commission and verify control systems
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