1. 2012 Section Engineer Meeting Wednesday October 3, 2012 Presented by Steve Applegate – Project Consultant Tom Nein - Plate Production & Plant Manager

2.  ABC Concepts  ALSP & ALBC Shapes  Manufacturing Location  KYTC Local Projects & History  Kentucky Support Team  Questions Agenda

3. Accelerated Bridge Program

4. Accelerated Bridge Construction (ABC): ABC is bridge construction that uses innovative planning, design, materials, and construction methods in a safe and cost-effective manner to reduce the onsite construction time that occurs when building new bridges or replacing and rehabilitating existing bridges Prefabricated Bridge Elements and Systems PBES are structural components of a bridge that are built offsite, or near- site of a bridge and include features that reduce the onsite construction time and the mobility impact time that occurs when building new bridges or rehabilitating or replacing existing bridges relative to conventional construction methods. Accelerated Bridge Program

5. + = ABC Many of our bridge products can be combined with Express Foundations to help you meet the goal of Accelerated Bridge Construction.

6. Structural Plate Shapes 6

7. Aluminum Structural Plate - Design & Loading Aluminum Structural Plate in AASHTO Material – AASHTO M219 Design – AASHTO Section 12 Installation – AASHTO Section 26 Loading – HS-25 and LRFD Highway Loading

8. Aluminum Structural Plate - Shapes Several Shapes allowed in AASHTO Section 12; Round Pipe Arch True Arch on Footings Ellipse Box Shape

9. Structural Plate Pipe Arch

10. Aluminum Structural Plate Aluminum Structural Plate Advantages  Easy to Design  Quick to Install  Cost Savings over Concrete Structures  Industry Competition  Durability  History  % Recycled Material  Made in Kentucky Twin Aluminum Plate installed 1968 – No corrosion

11. Aluminum Box Culvert – Slip Line of Failing Concrete Box road traffic maintained during construction

12. 17’ Span Aluminum Arch on Footings with Slope Collar

13. 10’ Span ALBC on Precast Footings

14. Benefits to You: Provides ease and speed of installation Alleviates hazardous working conditions Trapezoidal foundation reduces wing wall concrete quantities Minimal reinforcement to be placed on site Pick weights and sizes customized to your equipment Use with Aluminum Plate or CON/SPAN Structures Blends the speed of precast with the economy of cast-in-place EXPRESS Concrete Footings – Speed and Ease

15. Construction Process: Excavate and prepare foundation subgrade Unload and set precast channels Place minimal reinforcing at joints to provide foundation continuity Set precast bridge units, headwalls and wing walls Pour cast-in-place concrete Seal joints, grout wing walls and backfill. Helping Accelerate Bridge Construction

16. + = ABC Many of our bridge products can be combined with Express Foundations to help you meet the goal of Accelerated Bridge Construction.

17. Accelerated Bridge Construction (ABC): ABC is bridge construction that uses innovative planning, design, materials, and construction methods in a safe and cost-effective manner to reduce the onsite construction time that occurs when building new bridges or replacing and rehabilitating existing bridges Prefabricated Bridge Elements and Systems PBES are structural components of a bridge that are built offsite, or near- site of a bridge and include features that reduce the onsite construction time and the mobility impact time that occurs when building new bridges or rehabilitating or replacing existing bridges relative to conventional construction methods. Accelerated Bridge Program

18. Winchester Plant 18

19. Manufactured in Winchester KY Established 1985 Acres 19 180,000 SF Mfg Operation Plant Capabilities Galvanizing Tank On-site water treatment facility 2 roll forming lines 19 overhead cranes 12 presses 4 press brakes Various sheers, band saws and curving rolls Machine shop Capacity – Running at 35% potential capacity

20. Galvanizing TankStructural Plate Presses Winchester Plant 20

21. ALSP Press AreaInventory Area Winchester Plant 21

22. Winchester Plant Products Multi-Plate Super-Span AL Structural Plate AL Box Culvert

23. Winchester Plant Products Collector Pans Bin Wall Metric Sheeting Tunnel Liner

24. Kentucky Applications

25. 37 Maintenance Projects 10 Monthly Letting Projects KYTC ALBC Installation / Utilization

26. Little Bennett Regional Park, Clarksburg, MD 10’-6” ft. span x 5’-7” 40.5 lf ALBC Loading: HS25 Engineer: Tim Sharp Dist 3 Installed: Nov 2010 Location: Richardsville Kentucky 263 4 Day Road Closure Accelerated Construction 4 Day Road Closure

27. Little Bennett Regional Park, Clarksburg, MD 25’3” ft. span x 10’-2” 66 lf ALBC Loading: HS25 Engineer: Paul Sanders Dist 4 Installed: June 2010 Location: Caneyville Kentucky 2766 Emergency Replacement

28. Little Bennett Regional Park, Clarksburg, MD 25’4” ft. span x 8’-7” 24 lf ALBC Loading: HS25 Owner: Webster County Road Rob Mooney Installed: Oct 2011 Location: Clay KY Williams Clay Road Webster County County Road Department ALBC

29.  Bid as an alternate (22’1”span X 6’6” rise Aluminum Box Culvert) to Concrete Bridge on piles in 1995  Saved $310,000 versus concrete bridge  Improved Road close time from 3 months to 1 week  Increased road width to allow for wider entrance for Pikeville Elementary School – Chloe Creek US 223 and Hwy 1460 KYTC DIST 12 – 22’ Span ALBC – Before and After

30. KYTC DIST 12 Chloe Creek – Remove Old Bridge

31. KYTC DIST 12 – Prepare 4,000 PSF foundation

32. KYTC DIST 12 – Assemble Box in Parking Lot while old bridge is taken out and foundation prepared

33. KYTC DIST 12 – ALBC ready for backfill

34. After 17 years of HS-25 Coal Haul Traffic

35. Kentucky Support Team 35

36. Questions? 36

37. Kentucky Support Team

38. Summary & Overview Bridge Portfolio Innovative Bridge Developments Engineering Support & Design Tools CONTECH’s Consultative Approach Building Blocks to a successful Project Planning & Solution Development Project Design Worksheet Structure Selection Site & Layout DYOB Engineer Estimate Site Simulation Proposal Preparation Design Build Support Design Support Specifications Contract Drawings Permitting Structural/Fabrication Drawings Approval Assistance Custom Shape Development Horizontal/Vertical Alignment Hydraulics & Scour Support Foundations Installation Support Preconstruction Meeting On-Site Installation Assistance Logistics Coordination Contech. Your project partner.

39. Sales Team Territory Map 39

40. Field Marketing Territory Map 40

41. Questions? 41