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© ABB AB/Mining, 3BSE058623 August 13, 2015 | Slide 1 Introducing Underground Mining CoE Underground Mining 2009
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© ABB Group August 13, 2015 | Slide 2 CoE Underground Mining What we offer We offer customized solutions for: Complete mine hoists - both mechanical and electrical Leading edge control and drive systems Electric trucks, mine automation and mine electrification Consultancy and expert services More than 60 years of experience in mining industry
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© ABB Group August 13, 2015 | Slide 3 CoE Underground Mining Complete mine hoists Complete mine hoist solutions Advanced control systems State-of-the-art drive systems Robust mechanical solutions Reliable brake systems After sales services
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© ABB Group August 13, 2015 | Slide 4 CoE Underground Mining Advanced control systems Seventy years of experience >600 hoist delivered to >30 countries State of the art control system based on ABB industrial controller AC800M Efficient functionality for safe and reliable operation of hoist Dual safety circuit connected with safety relays controlling safety brake and drive converter HSI ( Human – Machine Interface) Multi Language English Russian Chinese Can be changed in run-time First Fault Functionality Extensive Error Handling
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© ABB Group August 13, 2015 | Slide 5 CoE Underground Mining State-of-the-art drive systems Unique and well-proven drive technology >50 modern MV drive systems sold for mine hoists – more than 20 in operation Network friendly, high efficiency power train Low harmonic generation No reactive power consumption Low voltage drop Ability to operate on weak network
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© ABB Group August 13, 2015 | Slide 6 CoE Underground Mining Robust mechanical solutions Well proven design philosophy Infinite life time Dedicated strength and brake calculation for each hoist FE support for development and special investigations
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© ABB Group August 13, 2015 | Slide 7 CoE Underground Mining Reliable brake systems Safety what ever happens Safety through redundancy: Two brake discs Brake units are spring applied, hydraulic released Multiple brake units Two hydraulic stations Each station has two hydraulic circuits Electric control has two independent cicuits
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© ABB Group August 13, 2015 | Slide 8 CoE Underground Mining After sales services Competence from Center of Excellence Remote diagnosis from the headquarters Service agreements Upgrades, spare parts, consultancy and training Worldwide network with local service engineers
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© ABB Group August 13, 2015 | Slide 9 CoE Underground Mining R&D: Hoist laboratory The only lab of its kind in the world Research & development Training facilities Show room
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© ABB Group August 13, 2015 | Slide 10 CoE Underground Mining References: LKAB Kiruna, Sweden LKAB Kiruna new transport level at 1345 m Production 26.5=>33 Milj ton/year Two-stage hoisting 705+ 804 m Four new 5600 kW DTC Drives One New hoist Totally 5+7= 12 production hoist. Fully automatic production from train loading pocket to unloading pocket in the head frame
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© ABB Group August 13, 2015 | Slide 11 CoE Underground Mining References: LKAB Kiruna, Sweden Overview of project and ABB’s delivery Rebuild of 4 mine hoists from DC-technology to AC-technology plus 1 optional new hoist with same AC-technology, all at sub-vertical level (underground 740 – level) Energy efficiency impact Motor and drive operating at power factor = 1 Low Voltage drop, so that hoists can be started at same time Less transformer power required Low level of harmonics Higher efficiency Customer benefits Less energy consumption Less space required
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© ABB Group August 13, 2015 | Slide 12 CoE Underground Mining References: Mosaic K2 Production Hoist: Canada Old mechanics and drive system are replaced with new systems from ABB
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© ABB Group August 13, 2015 | Slide 13 CoE Underground Mining References: Mosaic K2 Production Hoist: Canada Main data Pulley 5.95 m 8 640 kW motor DTC 1009m hoisiting distance 2 x 45 ton payload 1760 tph, 18.3 m/s Potash
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© ABB Group August 13, 2015 | Slide 14 CoE Underground Mining References: Newcrest Telfer Gold Mine, Australia Main data : 1100/1450 m Skip/Skip Payload 34.5/ 45 Ton Rope Speed 16.25/ 19 m/s 5600/2x5600kW Motor power 5600/ 2x5600 kW DTC- converter Turn key mine including skips and other shaft equipment
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© ABB Group August 13, 2015 | Slide 15 CoE Underground Mining References: Newcrest Telfer Gold Mine, Australia Telfer installation initial stage single motor 5 600 kW
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© ABB Group August 13, 2015 | Slide 16 CoE Underground Mining References: Tunliu service hoist Main data Hoisting distance:559 Cage/cage Pulley diameter:4.0m Payload:10.7 ton Rope speed:8.8m/s Power:1300 kW DTC converter
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© ABB Group August 13, 2015 | Slide 17 CoE Underground Mining References: Tunliu service hoist Main features with DTC Low Harmonic Generation No Reactive Power Consumption Low Voltage Drops Ability to operate on weaker network No filters required for power factor correction & harmonic suppression No DC-Breakers required No Fuses required Fewer transformers required Less transformer power required Fewer power cables required Faster and more accurate control Smaller footprint - Lower cost for head frame/winder house
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© ABB Group August 13, 2015 | Slide 18
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