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Ag.Mechanics Pd. 2,4,5,6
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Name what the two aggregates are in the cement mixture. What 3 things make up the cement mixture.
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Roman builders obtained natural cement from pumice. Pumice is a mineral deposit on the slopes of volcanoes When mixed with water it becomes a hard and durable substance
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The cement used in modern concrete is called Portland cement. It is a manufactured substance that is created using heat. Got its name from being similar in color to Portland stone, which is an English limestone
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Compounds: Lime (calcium oxide) Silica (silicon dioxide) Alumina (aluminum oxide)
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Raw materials are crushed and then ground into a powder. Mixed in various proportions, based on the desired characteristics of the end product. The mixture is heated in a large kiln to ~2,700 degrees F The heating changes the chemical composition of the ingredients and they form small lumps called clinker.
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A small amount of gypsum no more than 5% is added to the clinker The resulting mixture is then pounded into the fine powder we call cement.
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Type 1- (standard) most general construction purposes Type 2-(modified) most general construction purposes Type 3- (high strength) used where forms must be removed quickly or concrete must be put in service quickly Type 4-(low heat) used only on very large concrete projects, such as dams Type 5- (sulfate-resistant) used where concrete will be exposed to highly alkaline conditions and sulfates
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Self-leveling -often poured on floors, like a syrup Hydraulic - expands when mixed with water and hardens in minutes, plugs holes or cracks in foundations Anchor -fast setting, used to secure railings and hardware, higher compressive strength Resurfacing -fine aggregate allows to spread thin, used to repair damaged surfaces.
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Water must be clean and free of dirt and oil. Good rule is to use water you would drink.
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This is extremely important. This determines the strength of the cement. The more water added, compressive and tensile strength decreases. Tensile strength: resistance to forces that bend and pull.
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The chemical reaction that occurs when cement is mixed with water. What is the difference between hydration and dehydration?
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Explain in your own words how hydration works. (ie. think of materials that need water added in order to work correctly) Explain how dehydration works. (ie. Think of material that begin as a liquid and dry hard)
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Moist curing improves the strength of concrete. Surface is kept moist for @ several days after placement. Also be done by spraying a material that retains moisture or with water to slow evaporation. Concrete gains most of its strength in the 28- day period after it has been placed. Concrete gains strength for many years after.
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Admixture is an ingredient other than cement, aggregate, or water that is added to a concrete mix to change its physical or chemical characteristics. (I.E. air-entraining mixtures, retarding mixtures, accelerating mixtures)
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Color or pigment is sometimes added. 1. Uncolored layer, and a colored layer is added over the top. 2. Dust colored power over the surface of wet concrete.
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Trowel
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Crazing: is the appearance of fine cracks that appear in irregular patterns over the surface of the concrete. Plastic shrinkage cracks: occur mostly in concrete slabs.
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Efflorescence: is a whitish crystalline deposit that sometimes appear on the surface of concrete or mortar.
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Cracks: that extend through the concrete can significantly reduce its strength and long-term durability. Chalking: is a term that describes the formation of loose powder on the surface of hardened concrete. Sometimes called dusting.
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Scale: is a term that describes widespread flaking of a hardened concrete surface. Often a result of exposing concrete to freeze/thaw extremes.
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1. If a material contains fine aggregate, cement, and water, but not coarse aggregate, what is the material called? 2. What is clinker? 3. How are plastic shrinkage cracks formed? 4. What is an admixture?
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Protect your skin and eyes Concrete is very alkaline, it can irritate the skin and eyes. Wear gloves, rubber boots, and eye protection with mixing and placing concrete.
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Concrete is measured by the cubic yard. One cubic yard contains 27 cubic feet. Dry ingredients are mixed together first. Water is than poured into the dry ingredients, this helps the formation of lumps.
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