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DRY-ICE TECHNOLOGY CONCEPT TECHNOLOGIES SDN BHD Unit 501, Level 5, Block A, Kelana Business Centre, Jalan SS 7/2, Kelana Jaya, 47301 Petaling Jaya, Selangor Tel : 03-7662 2050 Fax: 03-7662 2054
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Concept Technologies Sdn Bhd Concept Technologies Sdn Bhd is a global provider of Chemical Maintenance Service, Advance Chemical Maintenance Solution, Industrial Wastewater / Sludge Management, Specialty Chemical At Concept Technologies Sdn Bhd we strive to gain a more comprehensive understanding of our customers’ needs. Our customers in turn rely on our technical expertise to improve their production efficiency, lower maintenance cost, and offer environmental friendly solutions.
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Some of the Dry-Ice Blasting Users
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What is Dry-Ice Dry ice, at -78.6°C, is an excellent, lightweight, non- mechanical, non-wetting cooling agent made by taking liquid carbon dioxide from a pressurized storage tank. Expanding it at ambient pressure to produce snow. The snow is then compressed with a die to make hard pellets. It has nearly twice the cooling power of water ice by weight and three times by volume. To be used for Dry-Ice Blasting
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Dry-Ice Blasting Latest Technology
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What is Dry-Ice Blasting Dry ice blasting is a new cleaning process using solid CO2 pellets (convert directly from a solid blast pellet to a vapor) With the dry ice blasting process, CO2 particles are propelled at supersonic speed, impacting and thus cleaning a given surface The particles are accelerated by compressed air, just as with other blasting methods.
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Paint Removal (paint & printing industries) Rubber and plastic mould cleaning (even when the mould is still in hot condition) (manufacturing, moulding, rubber industries) Production machine & production line cleaning & maintenance ( manufacturing, pharmaceutical industries) Carbon removal, glue removal, rust removal, oil removal, grease removal Mixer and machinery cleaning (Bakeries & food industries) Injection moulding, Blow moulding & Compression moulding cleaning (Automotive industries) Die-casting Electrical – Live electrical switchgear Dry-Ice Blasting can be used for
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Fiberglas removal Paint removal Preform mould & equipment cleaning
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Plastic injection TransformerElectrical
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Pharmaceutical Industry Printing industry
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Aluminium die casting mould cleaning Tire mould cleaning Paper production line cleaning Bakery
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Foundry Food Industries Equipment cleaning
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Benefits Of Dry Ice Blasting Technology Decreased downtime through cleaning in-place, labor necessity for disassembly, transport of the equipment to and from the designated cleaning area, can be cleaned in-place and hot in most situations and reduce cleaning time Dry ice blasting provides a superior cleansing in less time than scrubbing with abrasive pads or wire brushes, no chemical needed Elimination of equipment damage, Dry ice is non-abrasive and does not change a surface’s structure Reductions in waste disposal because dry ice pellets vaporize upon contact, this alone can result in significant waste and cost reduction non-secondary waste disposal Increased safety. Dry ice blasting pellets are non-toxic and non- hazardous, which benefits the environment and eliminates the risk of contamination for employees, end products and equipment
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Cleaning Method Comparison IssueTraditionalDry-Ice Blasting Equipment Downtime Cleaned in dedicated cleaning area; Disassembly / reassembly; Drying time required Equipment can be cleaned in place; Dry process-equipment restart immediately after cleaning Hazardous Waste Intensive hand scrubbing; Lengthy cleaning; Follow-up cleaning-up can be lengthy Dramatically reduced-often completed in a quarter of time or less Quality Cleaning Poor to averageExcellent Equipment Damage Grit abrasions; Grit contamination; movement of equipment to and from cleaning area No equipment damage; Preventive maintenance very realistic as labour hours are significantly reduced Safety Health treats from solvents; Water based cleaning pose hazards around electrical equipment Standard safety precautions; Dry process-safe around electrical equipment Cost Cleaner becomes additional hazardous waste; Expensive solvents; Additional labour Minimal - Cost of Dry-Ice
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Blast Cleaning Comparison Chart Blasting Cleaning Technique Waste for Disposal AbrasiveToxic Electrically Conductive Dry-IceNO SandYES NO*NO Glass BeadsYES NO*NO Walnut ShellsYES NO*NO SteamNO YES SolventsYESNOYES *Each of these blast-cleaning materials becomes contaminated upon contact if used to clean hazardous objects. These materials are then classified as toxic waste requiring safe disposal along with the removed contaminates
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TRIBLAST – 2 User-friendly control panel easy to use Single hose - light and easy to use Supersonic speed Low weight and compact easy to transport and move around Large, insulated hopper - Fewer refills Adjustable blast pressure from 2-16 bar - Variable dry-ice feed rate Better economy Fine-tune cleaning aggression Choice of airlock plates Maximise range of dry ice flow rates from 10 to 200 kg per hour (supplied standard with 30-80 kg/hr airlock plate)
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Operates with 1.7 to 4 mm pellets Recommended 2.2 mm pellet maximises the..cleaning effect Fully enclosed stainless steel cabinet Protects the dry-ice feed system from dust and water Robust and easy to clean Light weight blast gun with safety system to eliminate accidental start Choice of blast hose The flexible: Silicone hose The industrial: Teflon hose The economical: PVC Nitril hose - New revolutionary modular nozzle program Gives unlimited number of combinations to optimize blast performance TRIBLAST – 2
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http://www.youtube.com/watch?v=aHhdhr RyQJg Click below for a Video Demo CONCEPT TECHNOLOGIES SDN BHD Unit 501, Level 5, Block A, Kelana Business Centre, Jalan SS 7/2, Kelana Jaya, 47301 Petaling Jaya, Selangor Tel : 03-7662 2050 Fax: 03-7662 2054
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