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Guy Verbiest Honeywell Specialty Materials GPCA - Dubai 22-24 June 2010 Product Stewardship Getting Started
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Honeywell Proprietary Honeywell.com 2 Document control number Presentation Overview Company Presentation: Honeywell What is “Product Stewardship”? Product Stewardship – Starting Up Benefits and Examples
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Honeywell Proprietary Honeywell.com 3 Document control number Honeywell’s Businesses Diverse Businesses, Technologies and Products 120,000 employees in more than 100 countries
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Honeywell Proprietary Honeywell.com 4 Document control number Honeywell’s business groups Aerospace –The world’s premier supplier of aircraft engines and systems, avionics and other products and services for airliners, business and general aviation aircraft, military aircraft and spacecraft. Automation and Control Solutions –A global leader in providing product and service solutions that improve efficiency and profitability, support regulatory compliance, and maintain safe, comfortable environments in homes, buildings and industry. Products and services are used around the world in more than 100 million homes and buildings as well as in 24 of 25 top oil refineries. Transportation Systems –The world’s leading innovator of automotive turbochargers. We offer some of the best- known consumer automotive product brands and manufacture world-class braking material for major auto manufacturers around the world. Specialty Materials –A global leader in providing customers with high-performance specialty materials, including fluorocarbons, specialty films and additives, advanced fibers and composites, customized research chemicals, electronic materials and chemicals, catalysts and adsorbents and process technology, engineering, equipment and services for the petrochemical industry.
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Honeywell Proprietary Honeywell.com 5 Document control number Specialty Materials Products: –Aclar ® film packaging –Nylon feedstock –Aegis ™ resins –Spectra ® high-performance fiber –Solvents and reagents for biotechnology and pharmaceuticals –Specialty Chemicals –Ammonium sulfate fertilizers –Lumilux ® luminescent pigments –Genetron ® environmentally-friendlier refrigerants –Enovate ® non-ozone depleting blowing agent –Wafer thinning materials for electronics –Process technology, catalysts, adsorbents and technical services for the petroleum refining, petrochemical and gas processing industries (UOP) Very Diversified Chemicals Portfolio
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Honeywell Proprietary Honeywell.com 6 Document control number Product Stewardship Overview Company Presentation: Honeywell What is “Product Stewardship”? Product Stewardship – Starting Up Benefits and Examples
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Honeywell Proprietary Honeywell.com 7 Document control number What is Product Stewardship? Basic Concept Definition and Objectives Control/Risk Relationship Hazard and Risk Risk Control Measures
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Honeywell Proprietary Honeywell.com 8 Document control number Product Stewardship – Basics Origin:USA, early 1980s Definition:The responsible and ethical management of a product during its progress from discovery to its ultimate use and beyond Scope:Health, Safety, Environmental, Quality and Security Aspects of Products Main Tool:Product Stewardship Code of Management Practices (12)
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Honeywell Proprietary Honeywell.com 9 Document control number Product Stewardship Code – Management Practices 1.Leadership 2.Accountability and Performance Measurement 3.Resources 4.Health, Safety and Environmental Information 5.Product Risk Characterization 6.Risk-Management System 7.Product and Process Design and Improvement 8.Employee Education and Product Use Feedback 9.Contract Manufacturrs 10.Suppliers 11.Distributors 12.Customers and Other Direct Product Receivers
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Honeywell Proprietary Honeywell.com 10 Document control number Relationship PRODUCT STEWARDSHIP AND RESPONSIBLE CARE ® Product Stewardship is Responsible Care ® applied to Products
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Honeywell Proprietary Honeywell.com 11 Document control number Product Stewardship – Definition Product stewardship is the responsible and ethical management of the Health, Safety, Environmental, Quality and Security aspects of a product from its invention through to its ultimate use and beyond. R&D MANUFACTURING BLENDING STORAGE/DISTRIBUTION MARKETING USE RECYCLE REGENERATE DISPOSAL
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Honeywell Proprietary Honeywell.com 12 Document control number Product Stewardship – Objectives To reduce risk to: Individual companies The industry as a whole The end users and those in the supply chain The general public The environment
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Honeywell Proprietary Honeywell.com 13 Document control number Product Stewardship – Control/Risk Relationship Discovery Development Notification Manufacture Storage Distribution Processing Use Disposal RISK CONTROL As the product moves down the chain of commerce, control diminishes and risk increases
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Honeywell Proprietary Honeywell.com 14 Document control number Product Stewardship – Hazard and Risk HAZARD: –The potential to cause harm –Hazard is a fixed (constant) property of a substance RISK: –A function of hazard “x” the likelihood of exposure –Risk is NOT constant –Risk can be managed and reduced
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Honeywell Proprietary Honeywell.com 15 Document control number Product Stewardship – Product Risk Balance Time PRODUCT RISK HAZARDEXPOSURE Toxicity Eco-toxicity Eco-persistence Flammability Explosivity Corrosivity Volume Mobility Containment Use pattern Financial liability Media attention Likelihood Degree ZERO Hazard ZERO RiskZERO Exposure (Product Stewardship need)
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Honeywell Proprietary Honeywell.com 16 Document control number Product Stewardship – Risk Reduction PRODUCT Reformulate with Less Hazardous Components Haulier/Contractor/Operator Auditing After Sales Support Labeling Emission Controls Protective Equipment Safe DisposalSafe Storage Training Engineering Controls Incident MonitoringDistribution Control Responsible Advertising Pre-emptive controls
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Honeywell Proprietary Honeywell.com 17 Document control number Product Stewardship Overview Company Presentation: Honeywell What is “Product Stewardship”? Product Stewardship – Starting Up Benefits and Examples
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Honeywell Proprietary Honeywell.com 18 Document control number Product Stewardship – Starting Up Who is a Product Steward? Product Toolbox Big Picture Product Stewardship Organization
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Honeywell Proprietary Honeywell.com 19 Document control number Who is a Product Steward? Highly responsible person in a managerial position with a.o. following characteristics: –General coordinator with good product and regulatory knowledge –Dedicated project manager –Service oriented manager –Good networker and team player We are ALL Product Stewards !!
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Honeywell Proprietary Honeywell.com 20 Document control number Product Toolbox – Getting Started Who are the Customers ? (#12) Use ? Misuse ? (#8) Regulatory Requirements ? Handling Practices ? (#9) Up to Date Literature ? Technical Bulletins ? Distributors ? (#11) Transportation & Storage ? Ultimate Fate ? Packaging ? #xx refers to Product Stewardship Code
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Honeywell Proprietary Honeywell.com 21 Document control number Product Stewardship – Big Picture Identify the issues (#5) Communicate - Who is Responsible? (#2) Gather information (#4) Communicate - Develop a Plan (#6) Take Action (#7-10) Communicate - Inform, Document, Measure (#8) Communication Is Your Most Valuable Tool ! #xx refers to Product Stewardship Code
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Honeywell Proprietary Honeywell.com 22 Document control number Product Stewardship Organization Leadership support and involvement (#1-3) Create and implement your Product Stewardship procedures Design an organization that fits your company: –Vertically integrated (starting phase) product line/business group –Vertical and Regional (matrix)(maturity phase) product line/business group & regions of interest #xx refers to Product Stewardship Code
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Honeywell Proprietary Honeywell.com 23 Document control number Product Stewardship Overview Company Presentation: Honeywell What is “Product Stewardship”? Product Stewardship – Starting Up Benefits and Examples
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Honeywell Proprietary Honeywell.com 24 Document control number Product Stewardship – Benefits and Examples Added Value of Product Stewardship Examples of Success –Mercury Removing Adsorbents –Hydrofluoric Acid –REACH Product Stewardship Controls & Tasks
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Honeywell Proprietary Honeywell.com 25 Document control number Product Stewardship Benefits – Added Value License to Operate Workers and Community Trust Customer Appreciation Security Business Consistency Enhances Visibility in Positive Way Supports Innovation and Continuity
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Honeywell Proprietary Honeywell.com 26 Document control number Product Stewardship – Example #1 Product:Mercury Removing Adsorbent Market:Gas Processing – Middle East Goal:Introduce Innovative Technology Issue:Clean Up Mercury Containing Gas Tools:Educate, Demonstrate, Follow Up Benefits:Regulatory, Disposal, Cost Effective, Environment
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Honeywell Proprietary Honeywell.com 27 Document control number Product Stewardship – Example #2 Product:HF – Hydrofluoric Acid Market:Global Goal:Safeguard Use Issue:Extremely Hazardous Chemical Tools:Extensive Education & Training Benefits:Regulatory, Safety
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Honeywell Proprietary Honeywell.com 28 Document control number Product Stewardship – Example #3 Product:All Chemical Substances Market:Europe Goal:Compliance with REACH Issue:New Regulatory Framework Tools:Multifunctional Project Team Benefits:Regulatory, Safety, Continuity
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Honeywell Proprietary Honeywell.com 29 Document control number Product Stewardship – Controls & Tasks (Material) Safety Data Sheet Product (HSE) Label Provides Regulatory Guidance Global Inventory New Product Development Documentation Product Safety Bulletin HSE Training Tools Assist Public Communication Experts HSE Policy & Procedures Customer Questionnaires & Sales Support...........
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Honeywell Proprietary Honeywell.com 30 Document control number Thank you!
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