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Cover graphic should fill and not exceed the defined grey box. June 27, 2013 Gary Devlin API Subcommittee 18 – Quality Task Group 7: Product Life Cycle.

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Presentation on theme: "Cover graphic should fill and not exceed the defined grey box. June 27, 2013 Gary Devlin API Subcommittee 18 – Quality Task Group 7: Product Life Cycle."— Presentation transcript:

1 Cover graphic should fill and not exceed the defined grey box. June 27, 2013 Gary Devlin API Subcommittee 18 – Quality Task Group 7: Product Life Cycle Management

2 Cameron Quality API SC 18 Product Life Cycle TG7 To form a task group (TG7) to create a life-cycle management system document for use in conjunction with products and/or standards used in the oil and gas industry. The document should provide the means of identifying the continued compliance of a product to its original and/or current manufacturing and design requirements and the ability to demonstrate product compliance to original and/or current product standards and industry/product-specific technical and regulatory requirements throughout the product lifecycle.

3 Cameron Quality Today: The Product Life Cycle and the API Monogram API Monogrammed Sold Installed In use Serviced Inspected Repaired Remanufactured Serviced Maintenance & Operational Status ? Standards Compliance? Design Changes & Criteria? Regulatory Requirements? Current State Functionally Tested API Monogram = Complies with API Standards and API Approved Quality Program.

4 Cameron Quality Product Life Cycle Management and the API Monogram Monogrammed Sold Installed In use Serviced Inspected Repaired Remanufactured Serviced Maintenance & Operational Status - Verified Standards Compliance - Verified Design Changes – Implemented Regulatory Compliance - Verified Future State Life Cycle Management System & Product Standards Functionally Tested

5 Cameron Quality Lifecycle Management Systems – Input Walk Across API RP 64Diverter Systems Equipment and Operations API Std 53 Recommended Practices for Blowout Prevention Equipment Systems for Drilling Wells API RP 5C1 Recommended Practice for Care and Use of Casing and Tubing API RP 7L Procedures for Inspection, Maintenance, Repair, and Remanufacture of Drilling Equipment, 1st Edition API 1951 API-ASME for the Design, Construction, Inspection and Repair of Unfired Pressure Vessels API 653 Tank Inspection, Repair, Alteration, and Reconstruction, Fourth Edition API 510 Pressure Vessel Inspection Code: In-Service Inspection, Rating, Repair, and Alteration API TR 939B Repair and Remediation Strategies for Equipment Operating in Wet H2S Service API 6AAnnex J: Repair & Remanufacture API 16AAnnex B: Repair & Remanufacture API 6DRRP for Repair & Remanufacture of Pipeline Valves API Q2Specification for Quality Management System Requirements for Service Supply Organization for the Petroleum and Natural Gas Industries, First Edition

6 Cameron Quality Lifecycle Management of API Products Draft Table of Contents Contents Upstream Segment 0.0Scope 1.0References 2.0Definitions 3.0Purpose 4.0Application 5.0Responsibilities 6.0Verification of Initial Product Status 7.0 Life Cycle Management Plan 8.0Product Identification, Traceability and Marking 9.0Field Configuration and Service Environment 10.0 Maintenance & Service 11.0 Field Repair, Inspection and Test 12.0 Design Status 14.0 Usage History 15.0 Repair and Remanufacture 16.0 Decommissioning

7 Cameron Quality Life Cycle Management of API Products Scope This API standard defines requirements for a life cycle management system for new and used individual, API products throughout their functional life cycle. New, API Monogrammed products, New, Non-monogrammed products, and used products are included in the scope of this standard. Multiple products used together as part of a system application may be included in the scope of this document, but only as individual units.

8 Cameron Quality Responsibilities The original product manufacturer of the individual API monogrammed product is responsible for compliance and monogramming the product in accordance with the appropriate API standard and the requirements of API Q1: Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry and the requirements of the manufacturer’s API monogram license agreement. The original product manufacturer is also responsible for the definition and maintenance of the original product definition (OPD) and the resulting product design status, when required by this standard. The product owner/operator is responsible for the approval of the life cycle management plan, developed by the product owner/operator or the life cycle management service provider (LCMSP), including: product status verification and traceability, field configuration assessment and service conditions, maintenance and service procedures, field inspection and test procedures, field repair procedures, design status assessment and disposition, usage and performance history evaluation, shop repair and remanufacture procedures, and decommissioning procedures and results. The user/operator or the LCMSP as appropriate is responsible for maintenance of records of all activities associated with this standard for 5 years after documented decommissioning. Lifecycle Management of API Products

9 Cameron Quality Lifecycle Management of API Monogrammed Products Original Equipment Manufacturer Lifecycle Management Service Provider Owner Operator Product Life Cycle Management Plan Design Status Review Service Plan Req’ts Marking / Records Maintenance Plan Usage Records Field Inspection Req’ts Field Test Req’ts Competency Req’ts HSE Plan Repair & Reman Req’ts Responsibilities Monogrammed Product Original Product Definition Product Design Status Traceability Initial Marking / Records Maintenance recommendations Service recommendations Field Inspection Recommendations Field Test Recommendations Competency Recommendations HSE Recommendations Repair & Reman Guidelines Etc. Etc. Etc. May Act As Likely Inputs Must Approve Industry Standards Industry RP’s Regulation Etc. Likely Inputs API Licensee 3rd Party May Act As

10 Cameron Quality Initial Product Status (IPS) Level Description IPS-3New, API Monogrammed product, Traceable to a complete OPD IPS-2New product, Traceable to a prescribed OPD IPS-1Used product, Traceable to a prescribed OPD Monogrammed API products, used products and new products are included in the scope of this document, provided they are traceable to their Original Product Definition (OPD). Products that are not traceable to their OPD are considered outside the scope of this standard. Multiple API monogrammed products used together as part of a system application may be included in the scope of this document, but only as individual, monogrammed components. This standard defines three levels of requirements for life cycle management based on the status of the product when first introduced to the life cycle management plan: Scope

11 Cameron Quality Lifecycle Management of API Products 2.5 Life Cycle Management Plan (LMP): A plan developed by the Life Cycle Management Service Provider (LCMSP) and approved by the owner/operator developed to provide for the traceability of products throughout the product life cycle. The plan requires the identification, service configuration, service environment, maintenance and service requirements and interval, service personnel competency, design status review, repair and remanufacture requirements and decommissioning requirements for the traceable API product.

12 Cameron Quality Lifecycle Management of API Products 2.8 Original Product Definition (OPD): The complete definition of the requirements for the original assembled product, single equipment unit or component part, including specified limits and tolerances, health, safety and environmental requirements, limitations of use, customer specific requirements, design acceptance criteria, materials of construction, materials processing requirements and physical properties, physical dimensions and requirements for manufacturing process controls, inspection, assembly and testing, marking, handling, storage, maintenance, service and records requirements. The OPD includes Original Design Criteria and Original Service Criteria as applicable.

13 Cameron Quality Task Group Participants Gary DevlinCameron Tad PillinskiAutus Norman HeinNorris Peter IrelandSchlumberger Stacey HagenExxonMobil Raouf NaguibWoodco Jamshed ElaviaHess Randolph PhillipsBaker Hughes William KruseBP Jan VanWijnkShell

14 Cameron Quality Task Group Participants Clement MengueWeatherford Bart BartholomewFMC James RaneyAnadarko James BrejchaShell Kim WiitaBP Hung NguyenBSEE Bo CreekOrion Drilling Austin FreemanBP Chip EvansAPI Ivan PintoAPI

15 Cover graphic should fill and not exceed the defined grey box. June 27, 2013 Gary Devlin API Subcommittee 18 – Quality Task Group 7: Product Life Cycle Management


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