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Ultra-Lightweight Stainless Steel Micro-Filament EMI/RFI Braid.

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Presentation on theme: "Ultra-Lightweight Stainless Steel Micro-Filament EMI/RFI Braid."— Presentation transcript:

1 Ultra-Lightweight Stainless Steel Micro-Filament EMI/RFI Braid

2 Average 60+% less weight than standard metal braid  Provides abrasion resistance and EMI shielding at a fraction of the weight of standard metal braid  Expandable, flexible, high- strength, lightweight, conductive, micro-filament material

3  Maintains metallic core conductivity in event of plating damage during assembly or maintenance  Solves high flexure mechanical assembly issues  Performs in high temperature environments up to 260° C Reduces Aircraft All-Up Weight Even as it Solves Major Mechanical and Environmental Problems

4  100 feet of ¼” ArmorLite vs. Tin/Copper shield saves +3.4 Lbs.  100 feet of 5/8” ArmorLite vs. Tin/Copper shield saves +5.0 Lbs.  Estimated system weight savings in a mix of ArmorLite sizes totaling 1000 feet in length could save 40 to 50 pounds or more. vs. Metal Braid Summary

5 Aircraft Utilization Analysis ArmorLite™ vs. NiCu Braid Total Weight Savings = 54.6 Pounds

6 Principal Performance Attributes  Shields from 80db to 40db in 100Khz @ 1Ghz  Superb optical braid coverage – min. 85-90%  Full metal mechanical function - Crimp, Band-It, Solder  Excellent Tensile Strength @ -80˚C to +260˚C  Readily accepts Nickel or Silver Plating  Meets limits of 1.0% max outgas test to IAW ASTM-595-90 and 0.10% max. CVCM  Meets Lightning strike ANSVEIA-364-75 specification at 3Kva, 6Kva & 10Kva thru 25Kva wave form 5B  High flexure strength, flexibility  Excellent Abrasion and FAR Burn Resistance

7 100% Nickel Plated 103-051 Specification

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9  Test results – Customer /MIL-STD 810F Method 504 (modified), for all Substances  No fraying, DC resistance within limits (AS85049 paragraph 4.6.3) 103-051 Fluid Immersion Test Resistance

10 Braid Comparison Surface Transfer Impedance 0–2.5GHz 100% vs. Copper

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12 – Thermal Cycling – D.C. Resistance Cycle # A to B 05.81 56.58 106.63 156.63 206.54 256.44 306.53 356.63 406.87 456.85 507.29

13 How to Order -103-051-xx

14 Need Something Even Lighter? AmberStrand ® Composite EMI/RFI Braid Nickel Plated Composite Shielding Offers Unique Solution to Electromagnetic Compatibility  Expandable, flexible, high- strength, conductive, thermoplastic material  Provides abrasion resistance and EMI shielding at a fraction of the weight of metal braid

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