1. Page 1 APIIC CETPs Needs Assessment Study 1 International Conference on Solid Waste Management Maloth Nanu, G.Durga Prasad, R. Hrishikesh Mahadev

2. Page 2 »About APIIC-GIZ Cooperation »About the Study »Approach »Industrial Zones of Andhra Pradesh »Methodology »Criteria for selecting Industrial Estates for CETP »Decision Matrix Analysis »Short-listing of Industrial estates for pre-feasibility studies Contents 2

3. Page 3 13.08.2015 About APIIC and GIZ  Andhra Pradesh Industrial Infrastructure Cooperation (APIIC) incorporated on September 26, 1973 is the state owned organization vested with the responsibility of developing industrial parks and industrial infrastructure in Andhra Pradesh.  APIIC has so far developed over 300 industrial areas spreading over an extent of more than 150,000 acres  The Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH is an international cooperation enterprise for sustainable development, Company owned by the German Federal Government  It has now been working in India for over 50 years.  GIZ operates in 130 countries.  GIZ employs 17,000 staff worldwide

4. Page 4 Background of APIIC-GIZ Cooperation  In 2004, CPCB in cooperation GIZ, APIIC, and APPCB will work on “Planning and developing eco-industrial parks with technical support in Andhra Pradesh”  After pilot phase, MoU was extended with request from APIIC to 2012 under Advisory Services in Environment Management (ASEM)  Under the Indo-German Environment Partnership Programme, technical cooperation has been provided by GIZ to APIIC from 2012 - 2015. 4

5. Page 5 Introduction What is a CETP? Common Effluent Treatment Plant is a facility of treating effluents by means of a collective effort mainly for a cluster of small scale industrial units. Purpose: Reduced treatment costs for individual units (‘economies of scale’) Centralised service. Individual industries can concentrate on their core business, while CETP operator provides service. Reduced need for technical expertise and trained personnel as fewer plants require fewer people. Optimal utilisation of space at a common facility than with several plants in several individual industries. ] Easy to monitor and regulate pollution control. Possibility for recycle/reuse of treated waste water and proper disposal.

6. Page 6 6 MoEF’s CETPs Scheme: » Scope of CETP Scheme:  Establishment of new CETPs in an industrial estate or a cluster of SSIs.  Up-gradation / modernization proposal for CETPs of earlier financed through the MoEF shall be considered for the one time funding. » Assistance provided:  Central assistance of 50% of the total project cost, with a ceiling of Rs 15 Crores for non-ZLD and Rs. 20 Crores for ZLDs.  State gov. to provide 25 % of the total project cost.  Project proponents to put in 25% out of which: 15% should be contribution for project proponent and remaining 10% should be loan from banks / financial institutions

7. Page 7 13.08.2015 Objective The objective of the study is to identify industrial parks of APIIC in Andhra Pradesh that need establishment of the Common Effluent Treatment Plants (CETPs) on priority. The specific objectives are:  Collection of information regarding industrial parks of APIIC and  To understand the location of industrial parks and type of industrial activity.  Documentation of the collected information by developing a GIS based database, for the purpose of analysis and thematic presentation.  To develop and apply an appropriate methodology for rapid assessment of industrial parks for assessing CETP needs.  To identify the priority industrial parks of APIIC that need CETPs.

8. Page 8 8 Approach Collection of Data from MIS Screening of Industrial Estates based on defined criteria Questionnaire Survey for Zonal Managers Discussion with ZM / ZO on the requirement of CETP Shortlisting Industrial Estate Discussion with APIIC on the selected industrial estate Shortlisted Industrial estates for pre-feasibility studies Detailed Questionnaire survey with ZM / IALA/ member industries Visit to Industrial Estates and collection of data from ZO and IALA for selected parks Feedback from APPCB Collection of data from APPCB Shortlisting of Industries for feasibility studies Inputs from the National Seminar

9. Page 9 CETPs in India

10. Page 10 IPs in Andhra Pradesh APIIC ZoneNo of Industrial Parks CYBERABAD16 JEEDIMETLA24 KADAPPA31 KAKINADA25 KARIMNAGAR14 KURNOOL27 MOULA ALI10 NELLORE35 PATANCHERU23 SHAMSHABAD24 TIRUPATHI28 VIJAYWADA43 VISAKHAPATNAM28 VISAKHAPATNAM (SPL)15 WARANGAL20 TOTAL365

11. Page 11 IPs in Andhra Pradesh

12. Page 12 Criteria 1: Area of the Industrial Estate 12 Area of the Industrial ParkNeed for CETP < 75 AcresLow 75 to 400 AcresMedium 400 to 750 AcresHigh > 750 AcresVery High Effluent CategoryNeed for CETP W4Low W3Medium W2High W1Very High Criteria 2: IP Categorization Based on Pollution Potential of Industries Criteria for Shortlisting IPs Needing CETP

13. Page 13 13 Criteria 3: Water Consumption Wastewater GenerationNeed for CETP <1,000 KLDLow 1,000 – 2,000 KLDMedium 2,000 – 3,000 KLDHigh > 3,000 KLDVery High Criteria 5: Bio-degradability / toxicity of waste Bio-degradabilityNeed for CETP NoLow YesVery High Criteria for selecting IP for CETP ZM ListNeed for CETP No, not requiredLow Yes, requiredVery High Criteria 4: APIIC Zonal Managers Feedback

14. Page 14 13.08.2015 Industry Categorization

15. Page 15 13.08.2015 Area of Industrial Estates

16. Page 16 13.08.2015 IP Categorisation: Pollution Potential

17. Page 17 13.08.2015 IP Categorisation: Water Consumption

18. Page 18 13.08.2015 IP Categorisation: Needs Expressed by ZMs of APIIC

19. Page 19 13.08.2015 IP Categorisation: Biodegradability of Wastewater

20. Page 20 Elimination Process:  IPs with industries of low pollution potential (only W4 category)  IPs already having CETP, other IPs supported by the existing CETPs, IPs with CETP under consideration/construction  Non operational IPs due to lack of industries and sick/closed industries Shortlist -1 Elimination Process 20

21. Page 21 21 Nos. Area W1 to W3 >=75 Very high W1 to W3 >=50 and <75 High W1 to W3 >=25 and<50 Medium W1 to W3 <25 Low >=750 Acres Very High 1 Very High 1 Very High 0 Very High 17 >=400 and <750 High Very High 1 Very High 0 High 5 High 09 >=75 and <400 Medium Very High 1 High 0 High 4 Medium 55 <75 LowVery High 0 High 0 Medium 0 Very Low 184 Decision Matrix 1 Shortlist - 2 Based on Area and Pollution Potential LowNo:184 MediumNo:55 HighNo: 18 Very HighNO:21

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23. Page 23 13.08.2015 LowNo:184 MediumNo:54 HighNo: 17 Very HighNo:23 Shortlist – 3 Based on DM I and Water requirement waste Water Very highHighMediumLow > =3 MLD Very High 2, Very High 0 Very High 0 Very High 0 >=2 to <3 MLDVery High, 3 Very High, 2 High 0 High 0 >=1 to <2 MLDVery High, 3 High, 3 High, 1 Medium 0 < 1 MLD Very High 13 High 13 Medium 54 Very Low 184 Decision Matrix 2

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25. Page 25 25 ZM List Very highHighMediumLow ZM list Very High Very High, 10 Very High, 4 High, 9 Medium, 5 ZM List LowHigh, 13 High, 13 Medium, 45 Very low, 179 Decision Matrix 3 Very Low /LowNo: 179 MediumNo:50 HighNo: 35 Very HighNo: 14 Shortlist – 4 Based on DM 2 and ZM list

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27. Page 27 27 Bio- degradabili ty Very highHighMediumLow No Very High 3 Very High 5 High, 0 Medium, 0 Yes LowVery High, 11 High, 30 Medium, 50 Very low, 179 Decision Matrix 4 Shortlist – 5 Based on DM 3 and Biodegradability LowNo: 179 MediumNo: 50 HighNo: 30 Very HighNo: 19

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29. Page 29 Feedback from APIIC and APPCB The approach and methodology for short listing of industries and the above short list was shared with APIIC and APPCB. APIIC has suggested removing some of the industrial parks as given below from the priority because of the nature of industries and working conditions. IP Tada Kattedan AN Kannuru JAN Vijayawada IE Vizaganagaram APIIC has also suggested including the following industrial parks in the shortlist: IP Kurnool-ph 1 & ph 3 APIIC Prodattur. IP Vakalapudi. 13.08.2015

30. Page 30 Feedback from APIIC and APPCB Final Shortlist of IPs Requiring CETPs The final shortlist of IPs that require CETPs on immediate priority, which have been shortlisted based on the APIIC and APPCB feedback are: IP Gajualamandyam GC-Ongole IDA Rampur IP Pydabhimavaram IDA Kadapa During IEID, GC Hindupur and IP Vakkalpudi 13.08.2015

31. Page 31 Future Actions  Conducting stakeholders meetings with officials of APIIC, APPCB, Industry Associations, representative from Individual Industries and Experts from different Organizations/Sectors  Initiating further feasibility studies to arrive the base level/actual requirement/need for the CETPs in the old Industrial Parks and  Bid-process management for CETP for participating industrial parks The current study also gives an approach for prioritizing industrial parks not only for CETPs, but also such analysis can be done for prioritizing IPs requiring solid waste management, air pollution, other common facilities etc., for the industrial parks. 13.08.2015

32. Page 32 13.08.2015 Thank you