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DALIAN AUTO-TECH INCORPORATED CORPORATION
Welcome Version:5/2015
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PRESENTATION Dalian Headquarter & Industry-automation Equipment
Changchun Branch headcount 35 Dalian Headquarter & Industry-automation Equipment Co., Ltd. & Cloud-Tech Inc. & New Material Tech Co., Ltd. Headcount 805 Beijing Branch headcount 18 Yantai Branch headcount 4 Nanjing Branch headcount 19 Dalian Auto-Tech Incorporated Corporation (Dalian Auto), founded in Oct. 1990, is a leading high tech enterprise specialized in BIW equipment planning, design, fabrication and system integration in China. It covers the area of 100,000 ㎡ , and includes A and B districts with floor area of 70,000 ㎡ and over 900 employees, 40% of them are technical engineers. With adherence to ISO9001,2000 QMS and ISO14001 EMS, Dalian Auto for many years has committed itself to standardized operation with efficient management, advanced technology, stringent specification, providing professional BIW line integration solution for German brand car OEMs and customers in other regions. PRESENTATION
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HISTORY 1990~2004 2005~2009 2010~2014 Dalian Auto Key Events
1990 Company founded. 1997 Undertook first turn-key project of bus welding line & assembly line for Zhengzhou Yutong. 2000 Participation in car fixture project for the first time 2002 Wholly-owned subsidiaries Dalian Automobile Facility founded 2004 Access into car BIW equipment fabrication by execution of Changan Suzuki YN5 project 2006 The first domestic supplier undertaking German brand car project(FAW-VW B6) 2007 Dalian Automobile Body Engineering Research Center founded 2008 Undertook the first overseas turn-key project of General Motors of Brazil ; Dalian Auto R&D Center founded; Changchun Branch founded 2009 German Subsidiary founded in Munich 2010 Construction of new plant in Longtou of Dalian Hi-Tech Industrial Zone; Cooperative running with Dalian key universities with course set up upon actual company business; Dalian Auto Software company founded; Nanjing Branch founded 2012 Beijing Branch founded; Japanese Subsidiary founded in Nagoya. 2013 Daimler MRA2 Z1 project, Shanghai GM O11 UB and Sidewall project, Shanghai VW Fabia Framing line project. 2014 Yantai Branch founded American Subsidiary founded in San Diego. Dalian Auto
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OVERSEAS PRESENCE German subsidiary company
Munich headcount 9 Business scope: -- International purchasing -- International project support & management -- German customer development and maintenance -- overseas market research -- 3D design Japanese subsidiary company Nagoya headcount 9 Business scope: -- Mechanical equipment design, fabrication, sales -- Mechanical equipment and component import and export -- Technical professional overseas posting and reception -- International trade -- Other supporting business OVERSEAS PRESENCE American subsidiary company San Diego headcount 4 Business scope: -- Mechanical, electrical product R&D, design and manufacture. -- International trade -- Investment
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FIELDS OF COMPETENCE Line Integration Solution Conveyor Equipment
Spring Balancer/Pulley ISO9001/14001 TüV Certification FAW-VW Excellent Supplier BBAC Outstanding Supplier
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COMPANY ORGANIZATION Chairman General Manager Vice General Manager
G.M. of Industry automation Equipment Co. Project Director Technology Director G.M. Assistant Administrative Director Yantai Branch Beijing Branch Changchun Branch Nanjing Branch Quality Assuance Dept. Project Dept. Cloud Technology Co. IT Dept. System Engineering Dept. Designing Dept. Concept Dept. Planning Dept. Technology Platform Technology Transform Manufacturing Technology Dept. New Material Tech. Co. Ltd. Marketing Dept. Production Dept. Purchasing Dept. German Subsidiary Logistics Dept. Balancer Dept. Industry-automation Equipment. R&D Center Japanese Subsidiary American Subsidiary Financial Dept. HR Dept. Comprehensive Management COMPANY ORGANIZATION
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PROJECT ORGANIZATION Later Stage Middle Stage Earlier Stage Buy-off
Manager Later Stage Translator Project Director Purchase Lead Project Assistant Planning Consultant Production Lead Delivery Logistics Lead Middle Stage PROJECT ORGANIZATION Vice GM Quality Lead Technology Manager Electrical Manager Business Lead Manager Assistant Planning Coordinator Kick-off Site Manager Earlier Stage GM Manager for each section Robot Lead HW Lead SW Lead Bidding
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年度 营业额 TURNOVER Turnover by OEMs in 2014 1100 998 710 760 DAIMLER
FAW-VW , AUDI, SVW GM BMW OTHERS TURNOVER Data of 2014 Historical Data 2011 2012 2013 2014 710 年度 营业额 760 998 Currency RMB million 1100
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PROJECT MANAGEMENT OEMs Dalian Auto Project Management Process
Bidding Kick-off Implementation Internal Buy-off Delivery On-site Debugging Buyer Buy-off Documentation Project Management Process PROJECT MANAGEMENT Project management and ERP system Producing list Equipment purchasing Data interface and project overview Purchased/ machining part list change Schedule follow-up ERP Data Management Dalian Auto marketing HR planning design System engineering production QC project OEMs
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PRODUCTION CAPACITY Production Management Equipment Capacity
Monthly capacity 88,000 hours with long-term and stable suppliers Capacity Equipment High quality guaranteed By more than 30 CNC machine centers and equipments, advanced process and treatment technology Management ERP management system applied in production and work piece tracking for real-time confirmation of production schedule and capacity PRODUCTION CAPACITY
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QUALITY MANAGEMENT Quality Control Process Assembly
Purchased Parts Inspection Internal Buy-off Machining Inspection Material Inspection Rivet Welding Inspection 3D Coordinate Measurement Material Warehousing Manufacturing Assembly Perfectness Ratio Inspection QUALITY MANAGEMENT 7 Portable Joint Arm Measuring Machines 4 Laser Trackers 3D Coordinate Measurement
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Electrical System Control
SISTEMA DELMIA CATIA SAFEXPERT AUTOCAD E-PLAN P8 SIEMENS V5.5 UG ROBCAD IGRIP FLUID-DARW MICRO-STATION PLANT-SIMULATION PROCESS-SIMULATION PROCESS-DESIGNER VITUAL COMMISSIONING Comprehensive Technical Strength More than 350 engineers in total: 1 German planning expert, 2 British robot engineers, 2 German software engineers 1 American R&D engineer And other Chinese Planners, Simulation engineers ,Designers ,R&D engineers, Tech platform engineers, Tech transform engineers, Electrical engineers Electrical System Control Experienced HW/SW design team Robot offline programming, on-line debugging On-site installation, debugging OEMs electrical standard continuous follow-up ability and periodical training TECHNICAL COMPETENCE SYSTEM ENGINEERING Standardized Tech Management ERP system applied in each project management process, improving tech, production, purchasing admin by 2-year preparation and research. Standardized management to design data with PDM software Unified admin and collection to OEMs different standards by tech platform Advanced Technology Independent R&D Robot roller hemming Line flexible cell Laser welding application Robot Lab Hi and new tech R&D Staff/debugging training Planning, design, programming issue verification
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DEVELOPMENTS &GOALS Core Competence
Striving to be the international leading BIW line integrator with strong core competences Perfecting global presence, improving overseas development, participating high-end market OEMs project Overtaking vehicle line project for high-end clients market Reinforcing company brand influence and customer satisfaction Comprehensive improvement of production capacity after plant relocation, advanced technology R&D integrated with innovation, standardization of company operation and project management, talents reserves and echelon development, product diversification and joint venture DEVELOPMENTS &GOALS Project Cost Control Project Schedule Management Modularized quotation system Reasonable risk analysis Transparent schedule report Accurate process plan Customer satisfaction services Core Competence Reliable Quality Assurance Prompt and efficient communication Perfect service concept Constant striving on process and technology improvement Stringent quality testing Echelon Talent Development and Professional Training Worldwide Presence Cross-region project support and management ability Global industry information integration Cooperative running with universities with professional disciplines set up Professional training on industry standard and BIW technology
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PROJECT REFERENCES OF GERMAN CAR BRAND
New 5er New 3er, X1, 3er GT M13 New C-class New E-class GLK Magotan New Magotan Q5, A4L, Q3 New Bora Golf A6 Bora GP Audi T88 New Santana New Polo Skoda Changchun Shenyang Beijing PROJECT REFERENCES OF GERMAN CAR BRAND New Passat New Lavida Superb B Yizheng Chengdu Nanjing Shanghai Changsha Ningbo Polo Lavida Fabia Foshan Octavia NF Superb FL New Jetta Golf A7 Audi A3 New Lavida FL Touran NF
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PROJECT REFERENCES OF AMERICAN JAPAN CHINESE CAR BRAND HL-1 J61 J44
Cruze Changchun Shenyang Aveo PROJECT REFERENCES OF AMERICAN JAPAN CHINESE CAR BRAND GSV Jinan Yantai P11 Chongqing Wuhu Wuhan Shanghai Regal Lacrosse Malibu Cadillac E18 Excelle XT Excelle GT O11 Guangzhou YY5,YC5 YWN,YFE YRB T53 B53 AC,AD,AF JAZZ,FIT
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OVERSEAS PROJECT REFERENCES GMB GSV/GCV, PM7 BMW 3er GT Dingolfing
Sao Paulo Brazil BMW 3er GT Dingolfing Germany OVERSEAS PROJECT REFERENCES Rosslyn South Africa BMW new 3er Serie
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KEY PROJECTS Project: MRAII OEMs: BBAC Location: Beijing
Kick-off date: Line: Z1 UB welding:steel AL Auto rate: 92% Robot qty.: 407 Cycle time: 45JPH /30JPH+30% Project: O11 OEMs: SGM Location: Shanghai Kick-off date: Line: UB, BS welding: AL Auto rate: 90% Robot qty.: 48 Cycle time: 10JPH (307sec) Project: FABIA OEMs: SVW Kick-off date: Line: Framing line Auto rate: auto sta. 85% manual sta. 90% Robot qty.: 55 Cycle time: 20JPH KEY PROJECTS
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Project: V205 OEMs: Beijing Benz Location: Beijing Kick-off date: Line: Z1 Underbody Auto rate: 88% Robot qty.: 235 Cycle time: UB line 97S, Sub line 97S Project: L7 OEMs: BMW Location: Shenyang(China)&SA Kick-off date: Line: Underbody, D&C Auto rate: 100% Robot qty.: CN-157, SA-88 Cycle time: F30/35-200S, E84-380S Project: F34 Location: Dingolfing Kick-off date: Scope: machining -Fixture 60 sets -Base plate 126 pcs. -Robot base 105 pcs. -Support 37 sets KEY PROJECTS
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KEY PROJECTS Project: Audi X77 OEMs: FAW-VW Location: Changchun
Kick-off date: Line: Underbody Auto rate: 57% Robot qty.: 56 Cycle time: 191S Project: F11/W66/W77 Location: Foshan Kick-off date: Line: Underbody 2 Auto rate: 80% Robot qty.: 95 Cycle time: STW,UB2-AUS:60JPH Project: Octavia NF/Superb FL OEMs: Shanghai-VW Location: Ningbo Kick-off date: Line: Underbody 2, Firewall Auto rate: 90% Robot qty.: 101 Cycle time: 51S KEY PROJECTS
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PARTNERS
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Thank you BE HONEST DO BEST ENDEAVOR TO LEARN STRIVE TO INNOVATE
DALIAN AUTO-TECH INCORPORATED CORPORATION Address: No.5 Sheng Long Str., Long Tou Sub-park, Hi-tech Zone, Dalian Post Code: 116050 Tel: +86(0) Fax: +86(0) Website: Beijing Branch Add: Room 411 Shengbao Building, No. 2 North Road Tuanjiehu, Chaoyang District Tel: Nanjing Branch Add: No. 69, Qinhuai Str. Jiangning District Tel: USA subsidiary Add: 3256 Grey Hawk Ct, Carlsbad, CA 92010 Tel: Fax: Changchun Branch Add: Room 104, B16 Building Jinseoucheng, Lvyuan District Tel: German subsidiary Add: Landsberger Str. 234, München Tel: Japan subsidiary Add: 2-4-2, Habashita, Nishi-ku Nagoya-shi, Aichi, , Japan TEL : FAX :
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