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RHOSONICS In-line Concentration Analysis With Ultrasound Presented By: Willem Van B. De Jong
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RHOSONICS PRODUCTS
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ULTRASONIC IN-LINE ANALYSIS MAIN ADVANGTAGES Based on wave propagation (movement of molecules) Independent of conductivity Independent of density Independent of transparency
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RHOSONICS: MAIN FEATURES Completely non-destructive No moving parts Absolute measurement (time) In-line Very high accuracy
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PULSE-ECHO (REFLECTION) & TRANSMISSION PRINCIPLE
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THE RHOSONICS LIQUID ANALYZER The Model 8100 The MCS-1-cell transmission system The MP-130 measuring probe The MP-54 measuring probe
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MODEL 8100 – BENCH TOP MODEL
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THE FLOW-THROUGH CELL
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MP-130-EX REFLECTION PROBE Explosion proof 2” and larger In-line Temp. compensation
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8100 WITH MP-54 SENSOR Sanitary CIP-able For Beer & drinks Inline Temp. compensation
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MEASUREMENT OF SOUND VELOCITY Principles Block diagram Time measurement Speed calculation Calculation of concentration from c, T
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BLOCK DIAGRAM OF MODEL 8100
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TIME MEASUREMENT: BY DIGITIZED WAVEFORM ANALYSIS
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MAGNIFIED WAVEFORM
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SPEED CALCULATION
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THE TRANSLATION OF ULTRASOUND Calculation of concentration Sound speed curves of some liquids
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CALCULATION OF CONCENTRATION Polynomial for % w/w, density, etc:
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APPLIED TO HYDROCARBON LIQUIDS Sound speeds of some hydrocarbons Composition of some C10…C60 samples Sound speed curves of these samples
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USED FOR Conversion processes In-line density SOUND SPEEDS OF HYDROCARBONS
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CALIBRATION METHOD Gather sound speed data: Sound velocities @ 25 temperatures Sound velocities @ 3 to 5 concentrations Calculation of polynomial data (R) Enter data into model 8100 Each set is called a “recipe”
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EXAMPLE 2: NITRIC ACID
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EXAMPLE 3: SULPHURIC ACID
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EXAMPLE 4: ACETIC ACID
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EXPECTED RESOLUTION AC. ACID: Change in c per %: 9.2 m/s/% Change in c per ºC: 3.65 m/s/ºC C accuracy: + 0.05 m/s T accuracy: + 0.02ºC Resulting in resolution of 100 PPM
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EXAMPLE 5: AMMONIUM HYDROX.
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MAINTENANCE Functional checks Calibration Cell replacement Editing liquid parameters
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TYPICAL ADVANTAGES No moving parts No drift In-line Highly accurate
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FUNCTIONAL CHECKS Sample check Pure water check (checks both c & T) Calibration of temperature circuit Negligible drift of sound speed circuit
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CALIBRATION INSTRUMENT ELECTRONICS Calibration of analog circuits: mA outputs PT100 inputs PROBE PT100 verification with water check
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CELL REPLACEMENT NEW CELL - ENTRY OF NEW PARAMETERS: Path length Dead time Temperature offset ADVANTAGES: Sensor is pre-calibrated Independent of liquid
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EDITING LIQUID PARAMETERS Liquid name Liquid number Polynomial constants Field calibration factors
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RHOSONICS ANALYSIS INSTRUMENTS YOUR PARTNER FOR ULTRASONIC IN-LINE CONCENTRATION ANALYSIS
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