2.  Established in 2012.  Capacity in terms of component 1to 6 kg.  1600 ton forging press (Russian) installed.  1000 ton forging press (national) installed.  250 ton knuckle joint (Barnaval Russian make) Installed.  Fully finished parts (CNC).  Adopt latest technology like CNC circular saw, induction billet heater, power press etc.  Total capacity per month : 400T  ISO 9001-2008 certified. Company Profile

3. R.M. INSPECTION R. M. STORAGE CUTTINGHEATINGFORGINGTRIMMING IN-PROCESS INSPECTION HEAT TREATMENT & INSPECTION SHOT BLASTING MPI TESTINGPRE-MACHINING CNC MACHINING FINAL INSPECTION DISPATCH Process Flow Chart

4. We are Fully Equipped for Forging with  AMADA CNC Circular Saw for Cutting  Induction Billet Heater (500 Kw)  Induction Billet Heater (200 Kw)  1600 Ton Forging Press (Russian)  1000 Ton Forging Press (National)  250 ton knuckle joint (Barnaval Russian make)  150 Ton Press For Trimming/ Piercing – 2 Nos.  Electric Furnace for Normalising  Shot Blasting Machine  MPI Testing Machine Technical Details For Manufacturing Facilities

5. We are Fully Equipped for Machining with  Lathe Machining setup for pre-machining  4 Nos. CNC Turning Centers (LMW Make). Technical Details For Manufacturing Facilities

6.  Fully equipped Lab.  Metallurgical Microscope with Image Analyzer installed  Jomney quench hardenability test apparatus  Muffle furnace  Rockwell hardness tester  Abrasive cut-off machine  Abrasive belt grinder  Double disc polishing machine  Tie up for following test with established agencies  Ultrasonic Testing  Optical Emission Spectrometer Testing  Tensile, Shear Stress Test etc. Mechanical Testing from NABL approved lab. Technical Details For Manufacturing Facilities

7.  Digital Verniers  Digital Height Gauge  Vernier Calipers  MPI Crack Detection  Hardness Testing (Rockwell & Brinell)  Gauges for CNC comp. Inspection. Details For Inspection & Testing Facilities

8. Our Valued Customer Mungi Engineers Pvt. Ltd. Chakan Mosdorfer India Pvt. Ltd. Gonde Nashik Gajra Gears Pvt. Ltd Shareen Auto Pvt. Ltd Involute Technologies Pvt. Ltd

9. CNC Circular Saw Machine

10. 550 Kw Induction Billet Heater

11. 1600t Forging Press ( Russian )

12. 1000t Forging Press ( Russian )

13. 250 ton knuckle joint (Barnaval Russian make)

14. Shot Blasting Machine

15. Electric Furnace For Normalizing

16. Testing Equipment's

17. Receive customer : Sample / Drawing Generate own 3D Model & CAD Drawing & technical reviews Calculate stock weight part weight and cost of raw material Identify Manufacturing Input process & optimize wt. Calculate the cost of Production tools i.e Die, Fixture & Insp. gauges Identify the production tools required Calculate the production volume in man-hours Translate man-hours in cost Add all costs Submit Quotation Techno commercial review & satisfying customer requirements Finalise order Handling Of Enquiry

18. Receive Purchase order from customer Designing Phase CAD. CAM & Die Design Jig, Fixture & Insp. gauges Design Electrode & Die Manufacturing Jig, Fixture & Insp. gauges Manufacturing Forging of Sample Heat Treatment Machining of Component Final Inspection Sample Dispatch to Customer If any discrepancy Approval Letter from Customer Manufacture Pilot lot Dispatch Pilot lot to Customer Preparation Of Sample & Pilot Lot

19. Component Gallery

22. SHOPFLOOR

24. www.emkayforgings.com