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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.00 Model : PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) (LED Street Light 120W) Specification Customer : Approval ResponsibleAccountableInformed Supplier : POSCO LED Approval ResponsibleAccountableInformed
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.01 Table of contents 1. Specification history 2. Application of Specification 3. Product characteristic 4. Product Image 5. Optical/Electrical Characteristic 6. Distribution pattern and Lux 7. Reliability standard 8. LED PKG specification 9. LED lifespan 10. SMPS Specification 10-1. Basic specification 10-2. MTBF DATA 10-3. Images 10-4. Drawings 11. Drawing 11-1. Fixture (External) 11-2. Fixture (Internal) 12. Part List 13. Wire connection method 14. Caution 15. Packing 15-1. Basic specification 15-2. Outer Box 15-3. Packing order 16. Label Appendix 1. Distribution pattern Code
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.02 1. Specification Updated History No.ContentsDateRev.Remark 1First version2013.01.071.0
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.03 4. Product image 1. The specification feature 120W Street light. 2. The specification could be revised through the mutual agreement. 3. Some components could be changed within the range of specification to upgrade performance. 2. Application of Specification 3. Feature 1. Replacement to MH/High pressure Na/HID 2. LED Light Engine 3. Slim and simple design 4. Plug & Play 5. Easy maintenance 6. IP 66 7. High efficient and long life-span
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.04 ItemSymbol Value Unit Typ Power consumptionP108120132W Dimension Extermal( 외장형 )475 x 328 X 100mm Intermal( 내장형 )624 x 328 X 100mm Total lumen fluxΦvΦv10,26011,400lm Luminous efficacy(System)Η8695lm/W Color temperature(CCT)CCT5,3505,7006,050K Color rendering indexRa7075- Intensity CurveCode 3LLO(#1) Input voltage rangeVrms100~277VACVrms Rated Input voltageVrms100220277Vrms Rated AC currentIrms1.20.550.43Arms Input frequency range50,60Hz Operating voltageVdc424548V Operating currentIop2.252.42.57A Power FactorPf0.9 Total Harmonic DistortionTHD30% EMIEN55015 Class B Control systemPWM ProtectionOVP, OCP, OTP Weight Extermal( 외장형 ) 7.5kg Intermal( 내장형 ) 8.9 kg Tightness level Extermal( 외장형 ) IP66 Intermal( 내장형 ) IP66 Operating Temperature-30~50 ℃ Storage Temperature-40~80 ℃ Rated Working Life50,000hr Environmental regulationsRohs, lead or mercury 5. Optical/Electrical characteristics (120W) 1) Light Distribution : Beam angle allowance +/- 10% applied. 2) SMPS based on MEANWELL’ data 3) #1 - Reference is Appendix 1
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.05 No.ObserverPosition [m]Lav [cd/m2]U0 [min/ave] UI [min/max] TI [%] 1Observer1(-60.000, 1.800, 1.500)0.720.40.512 2Observer2(-60.000, 5.400, 1.500)0.70.40.54 3Observer3(-60.000, 9.000, 1.500)0.670.410.56 6. Distribution pattern
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.06 7. Reliability test standard Test ConditionCriterion Thermal Shock Tem : -30 ± 3 ( ℃ ) -> 1 hour 70 ± 3 ( ℃ ) -> 1 hour Cycle : 10 times Within electrical spec Check light-On test for 15min On / Off Test Tem : 25 ± 3 ( ℃ ) On -> 30 sec. / Off -> 30 sec. Cycle : 20,000 times Within electrical spec Check light-On test for 15min Lumen Maintenance Test Tem: 25 ± 3 ( ℃ ) Initial lumen test: 100 hrs aging Test hrs: 2,000 hrs Over 90% compared to initial lumen. High tem High humidity Test Tem : 50± 3 ( ℃ ) Humidity : 90 ± 5 (%RH) Test hrs: 500 hrs Within electrical spec Within Optical spec(lux, lm) range Low tem Storage Test Tem : -40 ± 3 ( ℃ ) Test hrs : 240 hrs Within electrical spec Within Optical spec(lux, lm) range High tem Storage Test Tem: 80± 3 ( ℃ ) Test hrs : 240 hrs Within electrical spec Within Optical spec(lux, lm) range Vibration test Freq. : 5-90Hz Amplitude :4 mm p_p(max) Direction : 3 축 Test : resonance, net oscillation frequency, variable oscillation frequency Within electrical spec No problem on appearance Durability Test
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.07 8. LED PKG Specification
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.08 Ts(Solder Temperature) : 65 ℃ (@Ta=25 ℃ ) 9. LED life-span data (LM-80-02 test result provided by Lumileds) ※ Reported Lifetime : data based on TM-21-11
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.09 10-1. Basic specification (Model : HLG-120H-48) 1)Features - World-wide use 90~295VAC - Built in PFC - High efficient around 90% - Possible to choose constant current supply using internal variable resistance - Use indoor & outdoor (IP 66) - OVP, OCP, OTP, Short-circuit protection - Possible to use in any humidity condition. - A/S warranty after purchasing for 3 years 2) Input 3) Output Voltage Range90~305 VAC / 127~431 VDC Frequency Range47~63Hz PF>0.98/115VAC, >0.95/230VAC @ Full Load Efficiency (Typ.)93% AC Current (Typ.)1.4A / 115VAC, 0.6A / 230VAC, 0.55A / 277VAC Inrush Current (Max.)75A / 230VAC @ Cold start Leakage Current<0.75mA / 240VAC DC Voltage48 Voltage Adj. Range43~53V Rated Current2.5A Current Adj. Range1.2~2.5A Rated Power120W Ripple & Noise (Max.)200mVp-p Voltage Tolerance±1.0% Line Regulation±0.5% Load Regulation±0.5% Set-up, Rise, Hold up Time2500ms, 50ms, 12ms @ 230VAC 10. SMPS Specification
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.010 10-2. SMPS MTBF DATA TEST ITEM TEST CONDITION & RESULT CAPACITOR LIFE CYCLE HLG-120H-48 :SUPPOSE C105 IS THE MOST CRITICAL COMPONENT (1) I/P : 230VAC O/P : FULL LOAD Ta= 25 ℃ LIFE TIME : 749931HRS (2) I/P : 230VAC O/P : FULL LOAD Ta= 60 ℃ LIFE TIME : 107625HRS MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT TOTAL FAILURE RATE : 192.2K HRS
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.011 10-3. Images 10-4. Drawings
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.012 11. Drawings 11-1. Head (Street Light 120W External)
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.013 11-2. Head (Street Light 120W Internal)
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.014 PART NAME SIZEMATERIAL 1LED PCB SMT(posLE_40B)SMTmixed 2LED(Cool White, 5700K, Luxeon_R)Luxeon-Rmixed 3AL-PCB(posLE_40B)203*35.7*1.2(mm)AL 4SM02B-SFKH-TF(D)connector, SM02B-SFKH-TF(D)mixed 5Reflector Sheet(posLE_40B)203*35.7*0.2(mm)PET 6Heatsink(posLE_40B)250*75*45.5(mm)ALDC 12.1 7Lens Cover(posLE_40B,3LLO)229*59*8(mm)PC 8Thermal Pad(posLE_40B)203*35.7*0.5(mm)silicon 9Lens Rubber(posLE_40B)213.8*49*2.7(mm)silicon 10Cable Cover(posLE_40B)31*24*3(mm)ALDC12.1 11LE Harness(posLE_40B)L130(mm)Mixed 12Heat Sink Cover-Street Light V2.0 120W(External)309mm x 235.6mm x 38.5mmAL.6063 13Side Frame(L)-Street Light V2.0 120W(External)60mm x 377mm x 8.31mmAL.6063 14Side Frame(R)-Street Light V2.0 120W(External)60mm x 377mm x 8.31mmAL.6063 15Side Bracket-Street Light V2.0 120W(External)70mm x 235.6mm x 20.8mmAL.6063 16Front frame326.34mm x 78.35mm x 60mmALDC12.1 17Arm-part body(external)326.34mm x 158mm x 78.35mmALDC12.1 18Arm-part cover(external)308.09mm x 148.93mm x 9.02mmALDC12.1 19Front grill308.72mm x 99.72mm x 10mmALDC12.1 20Rear grill308.72mm x 99.72mm x 10mmALDC12.1 22Grill net(front)303.3mm x 79.3mm x 2mmAL. 23Grill net(rear)303.3mm x 79.3mm x 2mmAL. 24Saddle130mm x 85mm x 21mmALDC12.1 25Hinge PinPi 5mm x 26mmSUS 26Quarter lockpi 20mm x 22.9mmAL. DC12.1 27O-ring 3.6pi 7mm x 0.8mmSilicon 283ch harness -Street Light V2.0457.8mmPVC 29Cable Grand(PG11) nylonPG11nylon 30Terminal block47.68mm x 23.75mm x 16.9mmPC 31SMPS(HLG-120H-48)220mm x 68mm x 38.8mmmixed 12. Part list 12-1. Street Light 120W (External)
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.015 NoPART NAME SIZEMATERIAL 1LED PCB SMT(posLE_40B)SMTmixed 2LED(Cool White, 5700K, Luxeon_R)Luxeon-Rmixed 3AL-PCB(posLE_40B)203*35.7*1.2(mm)AL 4SM02B-SFKH-TF(D)connector, SM02B-SFKH-TF(D)mixed 5Reflector Sheet(posLE_40B)203*35.7*0.2(mm)PET 6Heatsink(posLE_40B)250*75*45.5(mm)ALDC 12.1 7Lens Cover(posLE_40B,3LLO)229*59*8(mm)PC 8Thermal Pad(posLE_40B)203*35.7*0.5(mm)silicon 9Lens Rubber(posLE_40B)213.8*49*2.7(mm)silicon 10Cable Cover(posLE_40B)31*24*3(mm)ALDC12.1 11LE Harness(posLE_40B)L130(mm)Mixed 12Heat Sink Cover-Street Light V2.0 120W(internal)309mm x 228.6mm x 38.5mmAL.6063 13Side Frame(L)-Street Light V2.0 120W(internal)60mm x 370mm x 8.31mmAL.6063 14Side Frame(R)-Street Light V2.0 120W(internal)60mm x 370mm x 8.31mmAL.6063 15Side Bracket-Street Light V2.0 120W(internal)70mm x 228.6mm x 20.8mmAL.6063 16Front frame326.34mm x 78.35mm x 60mmALDC12.1 17Arm-part body(Internal)326.34mm x 314.9mm x 74.02mmALDC12.1 18Arm-part cover(Internal)307.91mm x 173.88mm x 7.93mmALDC12.1 19Rubber(arm-part)305.35mm x 161.86mm x 5mmSilicon 20Front grill308.72mm x 99.72mm x 10mmALDC12.1 21Rear grill308.72mm x 99.72mm x 10mmALDC12.1 22Grill net(front)303.3mm x 79.3mm x 2mmAL. 23Grill net(rear)303.3mm x 79.3mm x 2mmAL. 24Rail brarcket65mm x 10.98mm x 10mmAL.6063 25Hinge PinPi 5mm x 26mmSUS 26Quarter lockpi 20mm x 22.9mmAL. DC12.1 27O-ring 3.6pi 7mm x 0.8mmSilicon 283ch harness -Street Light V2.0457.8mmPVC 29Cable Grand(PG11) nylonPG11nylon 30Cable Grand(PG13.5) nylonPG13.5nylon 31Terminal block47.68mm x 23.75mm x 16.9mmPC 32SMPS(HLG-120H-48)220mm x 68mm x 38.8mmmixed 33ground wireAWG 16PVC 12-2. Street Light 120W (Internal)
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.016 DC Output AC SMPS -+-+ -+-+ 13-1. SMPS External type 13. Wire connection method ◆ Wire connection diagram SMPS Blue / Black Red / White Live(Brown or Black) Neutral(Blueor White) GDN(Green/Yellow) AC Input + DC - Output LED Module Blue Red Grounding Inside of pole DC extending cable (not provided), option DC cable spec. : VCTF 2.5SQ X 2C
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.017 AC INPUT LiveBrown / Black NeutralBlue / White GDNGreen / Yellow 13-2. SMPS Internal type AC Cable (Not provided) ◆ Wire connection diagram SMPS Black Red/ White + DC - Output LED Module Blue / Black Red / White Live(Brown/Black) Neutral(Blue/White) GDN(Green/Yellow) Live(Broun) Neutral(Blue) GDN(Green/Yellow)
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.018 14. Caution 14-1. Caution before installation This product cannot be installed by Up Lighting method.. Please do not flood this product. Please disconnect the main power when installing Do not connect SMPS to the lighting equipment when the product is being input AC power Please fix the product after consulting the distributor when using the arm stand pipe which does not meet our standards (External Diameter : ∅ 60.5) The external SMPS(power supply) may be installed in the ballast stabilizers checking box. Please make sure the electrical cables of the product and of the SMPS are connected. If necessary please insulate or waterproof the connecting parts when connecting the product and the SMPS by an extra electrical cable. Please use the cable which can minimize the loss due to cable connecting when connecting the product and the SMPS by an extra electrical cable Please ensure that the inlet and outlet of SMPS have been correctly connected to AC power lines. Please do not dismantle the product after installing. And please note that if you have dismantled the product, it is exclude from compensation (including free repairing under warranty) The product may be installed and repaired only by qualified persons having a electrical installing licences for the safe installing and trouble-free operation. 14-2. Caution before operation ▪ Prohibition to perform assembling or disassembling - Ligting technician should be performing installation or repairing for its safety
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.019 OUT BOX SMPSSIZEQ’TY External / Internal707 x 398 x 180 (mm) 1 EA/BOX (POWER included) 15. Packing specification 15-1. Basic specification 15-2. OUTER BOX 1) External / Internal for common use
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.020 707mm 398mm 180mm B(Front-2) C(Rear) D(Carton) SMPS A(Front-1) ClassificationMaterials APE Foam B C DCorrugated paper 1) External 15-3. Packing order [Packing image, Assembly instruction included ]
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.021 707mm 398mm 180mm A(Front) B(Rear-1)C(Rear-2) D(Carton) ClassificationMaterials APE Foam B C DCorrugated paper 2) Internal 15-3. Packing order [Packing image, Assembly instruction included ]
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.022 1) External 2) Internal 16-2. Fixture label specification 16-1. Fixture label size 16. Label Fixture label SMPSSIZEQ’TY External100 x 55 (mm)1 EA/BOX Internal100 x 55 (mm)1 EA/BOX
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.023 16-3. Box label size Box label SMPSSIZEQ’TY External160 x 85 (mm)1 EA/BOX Internal160 x 85 (mm)1 EA/BOX 1) External 2) Internal 16-4. Box label specification
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PSTHDA25C1P4A(External) PSTHDA25C1P4B(Internal) DateRev. no.Page 2013.01.071.024 Appendix 1. Distribution pattern Code Digit No ①~②①~②③④ Indicate#LIO Subject Number of lanes Illuminance / LuminanceLow of luminaires Description 1L : One Lane 2L : Two Lane 3L: Three Lane 4L: Four Lane I : Illuminance L : Luminance O : One Side B : Both Sides S : Staggered Layout Ex] 3 L L O ⒝ ③⒝ ③ ⒞ ④⒞ ④ ⒜ ① ②⒜ ① ② Code Logic A 1L I O B 1L I B C 1L I S D 1L L O E 1L L B F 1L L S G 2L I O H 2L I B I 2L I S J 2L L O K 2L L B L 2L L S Code Logic M 3L I O N 3L I B O 3L I S P 3L L O Q 3L L B R 3L L S S 4L I O T 4L I B U 4L I S V 4L L O W 4L L B X 4L L S
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