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© Siemens AG 2012. All Rights Reserved. Wireless from the Field to the World WirelessHART @ Siemens Technology – Products – Applications Семинар 2013 Санаторий «Алтын-Каргалы» г.Алматы
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© Siemens AG 2012. All Rights Reserved. Industry Sector Как это было
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© Siemens AG 2012. All Rights Reserved. Industry Sector Wireless Technology - At a Glance Wireless технологии сегодня
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© Siemens AG 2012. All Rights Reserved. Industry Sector Wireless Technology - At a Glance Решения Siemens Industrial Wireless
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© Siemens AG 2012. All Rights Reserved. Industry Sector Agenda Применение Применение в промышленности Итог Wireless Technology - At a glance Продукты Инициализация WirelessHART 1) IWT: Industrial Wireless Telecontrol
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© Siemens AG 2012. All Rights Reserved. Industry Sector Typical Applications WirelessHART представляет два типичных приложения Приложение 1 Сделать централизованный доступ к информации от полевых устройств централизованный доступ к диагностическим данным без остановки процесса Приложение 2 Использование вместо проводных технологий Для измеренных значений, диагностических данных и параметров устройства
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© Siemens AG 2012. All Rights Reserved. Industry Sector Typical Applications WirelessHART Приложение 1 Wireless communication in legacy system increases plant transparency Valuable intelligent device information available in maintenance station No change, no risk on existing running system Utilize existing HART tools and experience Coexistent with IWLAN Diagnostic and configuration information realize new level of plant performance Wireless makes stranded information airborne!
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© Siemens AG 2012. All Rights Reserved. Industry Sector Typical Applications WirelessHART Приложение 2 Wireless instead of wired communication! Additional or redundant measurement becomes cost-effective Interoperability with multi-vendor HART devices Reduce wiring cost (≈20$/Meter, by ARC survey), commissioning time and maintenance costs Easy installation, flexible mounting Simple integration to existing SIMATIC system or 3 rd party system Best use of wired and wireless devices in one system
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© Siemens AG 2012. All Rights Reserved. Industry Sector Agenda Применение Применение в промышленности Итог Wireless Technology - At a glance Продукты Инициализация WirelessHART 1) IWT: Industrial Wireless Telecontrol
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© Siemens AG 2012. All Rights Reserved. Industry Sector Initial Background and Technology HART Communication over wire 4 циклические переменные Настройка прибора Калибровка Диагностика 4-20mA Process 3.5psi Проводной и беспроводной HART одинаковые протоколы
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© Siemens AG 2012. All Rights Reserved. Industry Sector Initial Background and Technology WirelessHART Network overview and components Instruments, T, P, L, … Radio built in device Adapter Add wireless capability to existing HART device Repeater Extend the network Handheld Terminal Join instruments to network Reading PV or diagnostics Gateway Builds network and provides Host connection Built-in Network and Security manager Access Point Gateway Handheld Network Manager Security Manager Adapter Instruments Process Automation Controller Host Application (e.g., Asset Management)
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© Siemens AG 2012. All Rights Reserved. Industry Sector Agenda Применение Применение в промышленности Итог Wireless Technology - At a glance Продукты Инициализация WirelessHART 1) IWT: Industrial Wireless Telecontrol
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits WirelessHART product family IE/WSN-PA LINK WirelessHART Gateway SITRANS P280 WirelessHART Pressure Transmitter Function Block Library Integration in PCS 7 / S7 (Product owner: I IS) SITRANS MDS Maintenance Diagnostic Station SITRANS TF280 WirelessHART Temperature Transmitter SITRANS AW200 WirelessHART Adapter SITRANS AW210 WirelessHART Adapter New
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits Features of SITRANS TF280 and P280 Локальная настройка с помощью меню и кнопок на приборе и с помощью Simatic PDM по сети Menu UpDown Изменяемая подсветка Индикатор состояния батарейки на приборе и в IE/WSN-PA LINK Спящий режим между измерениями Жизнь батарейки до 5 лет при 1 измерении в 1минуту With back lightWithout back light EmptyLowFairFull Active modeSleep mode
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS TF280 Technical details Input Sensor Type Pt100 (IEC 60751) Characteristic Temperature-linear Type of Connection 2, 3 or 4-wire circuit Accuracy incl. hysteresis and repeatability ±0.5 °C or better Ambient temperature effect ±0.1 °C / 10 K Sensor current 100 μA Measuring Range (depends on type of PT100)-200 °C... +850 °C / -328 °F …+1562 °F Unit °C or °F Output WirelessHART radio in 2.4 GHz Source: Catalogue Siemens AG FI01-2012. Please check for updates.
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS TF280 Technical details Power supply Power source Lithium Thionyl Battery D-Cell 3.6 V, 19Ah Supply voltage 3.6 VDC Life time up to 5 years at 1 update / 1min Environment Operational temperature range-40 °C.. +80 °C / -40 °F.. +176 °F Storage temperature range -40 °C.. +85 °C / -40 °F.. +185 °F Relative humidity 95 %, non-condensing Rated protection IP65 Approvals Safety certification IT Standard IEC/EN 60950-1:2006 Country specific approvalsFM, CSA general purpose Radio module FCC ID SJC-M2140 Additional radio approvalsList available as FAQ Source: Catalogue Siemens AG FI01-2012. Please check for updates.
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS P280 Technical details Input Sensor Type Ceramic Characteristic Linear Type of Connection G ½ B, ½’’-14 NPT Accuracy incl. hysteresis and ±0.25% of sensor span Ambient temperature effect ±0.02% of sensor span / 10 K Sensor current N/A Measuring Range 0..1.6, 0..10, 0..50, 0..200, 0..320 bar Unit mbar, bar, m4H 2 O, i4H 2 O, ATM, TORR, Gcm², KGcm², MPa, KPa, Pa, Psi, mmHG, mmH 2 O, FTH 2 O, inHG, inH 2 O Output WirelessHART radio in 2.4 GHz Source: Catalogue Siemens AG FI01-2012. Please check for updates.
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS P280 Technical details Power supply Power Source Lithium Thionyl Battery D-Cell 3,6 V, 19 Ah Supply Voltage 3.6 VDC Life time up to 5 years at 1 update / 1min Environment Operational temperature range -40 °C.. +80 °C / -40 °F.. + 176 °F Storage temperature range -40 °C.. +85 °C / -40 °F.. + 185 °F Relative humidity 95 %, non-condensing Rated protection IP65 Approvals Safety certification IT Standard IEC/EN 60950-1:2006 Country specific approvalsFM, CSA general purpose Radio module FCC ID SJC-M2140 Additional radio approvalsList available as FAQ Source: Catalogue Siemens AG FI01-2012. Please check for updates.
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© Siemens AG 2012. All Rights Reserved. Industry Sector Both adapters support both applications Application 1 and Application 2 Products & Customer Benefits SITRANS AW200 and AW210 Features
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© Siemens AG 2012. All Rights Reserved. Industry Sector Поддерживает приложения 1 и 2 Соединение Point-to-point, или до 4 устройств в multi-drop режиме Настройка стандартными инструментам библиотеки EDD, например в SIMATIC PDM, ручной HART-программатор Products & Customer Benefits SITRANS AW200 Features 4-20mA or HART/multi-drop Point-to-point connection (Device powered by battery of adapter or external power supply) Multi-drop connection (Device powered by battery of adapter or external power supply) Multi-drop connection 4 mA PS 4 mA
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS AW210 Features Point-to-point соединение к устойству 4- 20mA без HART Подключение до 8 приборов Два исполнения SITRANS AW210 2 устройства 8 устройств Основано на HART multidrop Выгода – один AW210 для 8 устройств Point-to-point connection 4-20mA only 4-20mA PS Multi-drop connection 4 mA PS 4 mA
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS AW210 Features Rugged Designed without external antenna (fixed, adjustable, whip) and encased in an environmentally hardened enclosure Cycle time Fastest cycle time for connected devices and adapter: 1s 1) Configurable with standard tools supporting EDD, e.g. SIMATIC PDM, HART handheld communicator 1) About 12 devices with 1s cycle time could run in one network 1s if one device is connected to Sitrans AW210 1545 30 60 1s cycle time
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS AW210 is ready for hazardous areas Phase 1: Intrinsically safe Please check for updates under www.siemens.com/wirelesshart
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits SITRANS AW210 is ready for hazardous areas Phase 2 1) : Explosion proof, Flame proof and Ex d 1) Planned for end of CY 2012 Please check for updates under www.siemens.com/wirelesshart
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits IE/WSN PA LINK Web interface features DiagnosticsCheck the communication status, client/server parameters etc. MonitorCustomized Web pages for monitoring the data of the field devices ExplorerView of the values of the field devices SetupConfigure the Link for operation, security and host system integration
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© Siemens AG 2012. All Rights Reserved. Industry Sector Products & Customer Benefits IE/WSN-PA LINK with redundant WSN access P1 P2 WirelessHART Industrial Ethernet Control Room IE/WSN-PA Link SITRANS TF280 SITRANS P280 IE/WSN-PA Link X208 Redundancy Management SITRANS AW200 Distance: 1 – 3 m
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© Siemens AG 2012. All Rights Reserved. Industry Sector Agenda Применение Применение в промышленности Итог Wireless Technology - At a glance Продукты Инициализация WirelessHART 1) IWT: Industrial Wireless Telecontrol
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© Siemens AG 2012. All Rights Reserved. Industry Sector Use Cases and Industries Typical use cases Hard to reach locations Ad-hoc measurements Better insight into process Process efficiency calculations Usage of multivariable devices Moving equipment measurements Asset Management & Diagnostics Device health status Valve position feedback Partial Stroke Test Process Monitoring & ControlTypical Industry Chemical Refinery Oil & Gas W / WW Power Pharmacy F & B Cement & Glass Metal & Mining Pulp und Paper
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© Siemens AG 2012. All Rights Reserved. Industry Sector Use Cases and Industries Perfect team in tank monitoring – LUT400 & AW210 SITRANS LUT400 and SITRANS AW210 – perfect team in tank monitoring applications No cables for data transmission Less infrastructure No accuracy loss Same 24 VDC power supply for SITRANS LUT400 and SITRANS AW210 All process values send with WirelessHART Level, space, and distance volume, flow, and head Industries Environmental MAC Food & Beverage Chemical Applications wet wells / chemical storage Reservoirs, flumes and weirs Liquid / dry solids storage Hopper sand / crusher bins
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© Siemens AG 2012. All Rights Reserved. Industry Sector Application – flow measurement of detergents, bulk chemicals, acids, alkalis, pharmaceuticals filling of gas bottles, furnace control, test separators dairy products, beer, wine, soft drinks, CO 2 dosing dosing of chemicals for water treatment Use Cases and Industries FC430 & AW210 – all measured variables in DCS SITRANS FC430 and SITRANS AW210 – all process values in the Process Control System (DCS) SITRANS FC430 transmits one variable (e.g. volume flow) – to DCS per 4-20mA All other process values send with WirelessHART adapter AW210 Mass flow, density, fluid temperature Fraction, Totalizer 1, 2, and 3 Same 24 VDC power supply for SITRANS FC430 and SITRANS AW210 Industries Chemical / Pharma O&G F&B W/WW
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© Siemens AG 2012. All Rights Reserved. Industry Sector Use Cases and Industries Make process values available in other systems Get access to process information available in your plant Process instruments are mostly connected to a PLC / DCS via a 4-20 mA loop In many cases these values are needed in other systems – like MES or ERP systems Connecting PLC/DCS to MES/ERP is very expensive – especially in older systems These data can be sent with WirelessHART without any impact to the automation solution PLC/DCS MES/ERP Add a SITRANS AW210 to the loop and enjoy - SITRANS AW210 will take the power out of the loop
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© Siemens AG 2012. All Rights Reserved. Industry Sector Air supply Safety Application Shut-Off Valve S DO Solenoid Valve Brings process valve in safe position in emergency case Controlled by a DO signal, mostly with SIL level Process valve does not move over a long time Process valve has to be tested manually & cyclically Safety Shutdown Function Use Cases and Industries Как WirelessHART может помочь в управлении задвижек? SIS Controller 1) 1) Safety Instrumented System
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© Siemens AG 2012. All Rights Reserved. Industry Sector Air supply Positioner SIPART PS2 Safety Application Shut-Off Valve DO SIS Controller 1) S Positioner and WirelessHART adapter Saves maintenance cost No impact to DCS No additional I/O modules No additional cables Safety Shutdown Function Use Cases and Industries WirelessHART & SIPART PS2 reduce maintenance cost Initiate Partial Stroke Function and manage results Partial Stroke Function 1) Safety Instrumented System Maintenance Station The Intelligent Solenoid Valve
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© Siemens AG 2012. All Rights Reserved. Industry Sector Use Cases and Industries Target Industries Water Wastewater Chemical Steel & Metal Oil & Gas Pharmaceutical Energy Others Food & Beverage Wherever Wireless Technology Contributes…
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© Siemens AG 2012. All Rights Reserved. Industry Sector Use Cases and Industries КазахТуркМунай ПСН «Опорная»
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© Siemens AG 2012. All Rights Reserved. Industry Sector Agenda Применение Применение в промышленности Итог Wireless Technology - At a glance Продукты Инициализация WirelessHART 1) IWT: Industrial Wireless Telecontrol
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© Siemens AG 2012. All Rights Reserved. Industry Sector Summary Wireless предоставляет новые возможности в промышленности Снижение затрат при использовании Планирование Снижение затрат на монтаж (отсутствие проводоа) Минимизация компонентов Пуско-наладка Ввод в эксплуатацию сразу после монтажа приборов Выгоды в производстве Гибкость Увеличение доступности данных с полевых устройств Обслуживание Изменения в стратегии обслуживания
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© Siemens AG 2012. All Rights Reserved. Спасибо за Ваше внимание! Спасибо за внимание! For more information www.siemens.com/wirelesshart www.siemens.com/wirelesshart
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