1. HARDWARE PARTITIONING Module 3 UNIT II RCM PROCESS " Copyright 2002, Information Spectrum, Inc. All Rights Reserved."

2. Introduction Module Preview: Hardware Partition IntroductionIntroduction Exercise Exercise Review and Summary HARDWARE PARTITIONING

3. Module Objective: This module will: Provide an introduction to the concept of Hardware Partitioning Provide an introduction to the concept of Hardware Partitioning Demonstrate how to develop a Hardware Partition Demonstrate how to develop a Hardware Partition Show how performing RCM at different levels affects the analysis. Show how performing RCM at different levels affects the analysis. IntroductionIntroduction HARDWARE PARTITIONING

4. 1. Identify Team and responsibilities 4. Identify and document Review Process 2. Identify analysis items 5. Orientation/Training 3. Prioritize Items 6. Ground Rules and Assumptions PLANNING AND PREPARATION ANALYSIS RCM Process Analysis Approac h/ RCM Plan Analysis MaintenanceRequirementsMaintenanceRequirements MaintenanceProgramMaintenanceProgram DataData 1.Equipment Kick-off Meeting 2.Initial Data Gathering 3.Hardware Partition 4.Function 5.Functional Failure 6.Failure Mode 7.Failure Effects 8.Failure Consequences 9.Task Evaluation 10.Task Selection 1.Package Maintenance Task 2.Implement Other Actions Results IMPLEMENT RESULTS 1.Emergent Issues 2.Age Exploration 3.Hardware Changes 4.Trend/degrader analysis 5.Document Reviews SUSTAIN PartitioningPartitioning

5. Definition:Definition: For the purposes of this course: The terms “Asset”, “Hardware”, and Item” are used interchangeably to describe the equipment under analysis PartitioningPartitioning HARDWARE PARTITIONING

6. Definition:Definition: HARDWARE PARTITION A logical hierarchical division of an asset into progressively lower levels to show relationships among systems, subsystems, components, etc. Also called EQUIPMENT HIERARCHY or HARDWARE BREAKDOWN PartitioningPartitioning HARDWARE PARTITIONING

7. Aircraft Example: FLT CONTROL SYS 14000 AIRCRAFT1 LANDING GEAR 13000 FUEL SYSTEM 46000 CONTROLRODS14220RUDDER14230 TRIM TAB 14240 14240 SUBSYSTEM 1B2 RUDDER SUB SYS 14200 SUBSYSTEM 1B4 SUBSYSTEM 1B1 ACTUATOR14210TRIMMOTOR14250 PartitioningPartitioning HARDWARE PARTITIONING

8. Power Plant Example: UNIT 2 N02 POWER PLANT UNIT 1 N01 UNIT 3 N03 FLY ASH N02NA BED ASH N02NB BOILER N02B WASTE SYSTEM N02N FUEL N02F PartitioningPartitioning HARDWARE PARTITIONING

9. Air Compressor Example: PRESSURIZATION SYSTEM 1B INGERSOLL RAND COMPRESSOR SYSTEM1ASYSTEM1C COMPR1B3B CHK VALVE 1B3C AIR FILTER 1B3D SUBSYSTEM 1B2 1B2 AIR PUMP ASSY 1B3 SUBSYSTEM1B4 SUBSYSTEM1B1 MOTOR1B3APRESSURE REG 1B3E PartitioningPartitioning HARDWARE PARTITIONING

10. Partition may use any logical system: CMMS CMMS Work Unit Code Work Unit Code Maintenance/Operators manuals Maintenance/Operators manuals OEM Parts breakdown OEM Parts breakdown Physical boundaries Physical boundaries Considerations:Considerations:PartitioningPartitioning HARDWARE PARTITIONING

11. Hardware Partitioning Considerations/Suggestions: Must be a physical partition: Must be a physical partition: Each item should only be in one branch of the hierarchy Each item should only be in one branch of the hierarchy Consider how failure data is recorded Consider how failure data is recorded Manuals may provide logical divisions of equipment Manuals may provide logical divisions of equipment Boundaries should be clearly identified: Boundaries should be clearly identified: List specific valves, terminal blocks, etc. that end one system and begin another List specific valves, terminal blocks, etc. that end one system and begin another Boundaries should take into consideration functions of equipment Boundaries should take into consideration functions of equipment General boundary statements can be used General boundary statements can be used Be prepared to adjust boundaries: Be prepared to adjust boundaries: During an analysis, better partitioning may become evident, especially when defining functions During an analysis, better partitioning may become evident, especially when defining functions Partition one level below where the analysis will be performed: Partition one level below where the analysis will be performed: Provides helpful information during the analysis Provides helpful information during the analysis Considerations:Considerations:PartitioningPartitioning HARDWARE PARTITIONING

12. Identification:Identification: Hardware Partition should include a Numbering or Identification System Uniquely identifies each system, sub-system, etc. Uniquely identifies each system, sub-system, etc. Should identify relationships between parent and child items Should identify relationships between parent and child items Can use existing system or create a new one: Can use existing system or create a new one: CMMS scheme CMMS scheme Equipment Identification Numbers Equipment Identification Numbers Military: WUC, Logistics Control Number, etc. Military: WUC, Logistics Control Number, etc. PartitioningPartitioning HARDWARE PARTITIONING

13. What level to perform RCM analysis? System or Subsystem level is usually the best starting point System or Subsystem level is usually the best starting point Complexity or other factors may warrant a lower or higher level Complexity or other factors may warrant a lower or higher level Different levels can be used within same analysis Different levels can be used within same analysis Consider on-equipment maintenance level Consider on-equipment maintenance level Level of Analysis: PartitioningPartitioning HARDWARE PARTITIONING

14. System/Subsystem Analysis: System/Subsystem Analysis: Most efficient for a large scale analysis effort Most efficient for a large scale analysis effort Reduces number of functions to identify Reduces number of functions to identify Secondary functions are easier to identify Secondary functions are easier to identify Aids in proper effects determination Aids in proper effects determination Aids in identification of “significant” failure modes Aids in identification of “significant” failure modes Allows combination of failure modes where it makes sense Allows combination of failure modes where it makes sense Helps focus maintenance tasks on preservation of system/end item operation Helps focus maintenance tasks on preservation of system/end item operation Level of Analysis: PartitioningPartitioning HARDWARE PARTITIONING

15. Component level analysis: Most effective for limited analysis of a few specific hardware items or failure modes Most effective for limited analysis of a few specific hardware items or failure modes Also useful for analysis of components used on multiple systems Also useful for analysis of components used on multiple systems Level of Analysis: PartitioningPartitioning HARDWARE PARTITIONING

16. Hardware partition should provide boundary definitions that eliminate confusion over what is/is not included in analysis Examples: Piping or tubing Piping or tubing Controls Controls Air or water supply sources Air or water supply sources Brackets, fixtures, or attach points Brackets, fixtures, or attach points Boundaries/Interfaces:Boundaries/Interfaces:PartitioningPartitioning HARDWARE PARTITIONING

17. Class Exercise Objective: Perform a End Item Hardware Partion for a Coffee Maker PartitioningPartitioningExerciseExercise HARDWARE PARTITIONING

18. HOT PLATE SUBSYSTEM 1B4 PWR SWITCH SUBSYSTEM 1B1 CLOCK PROGRAMMER SUBSYSTEM 1B2 WATER HEATING SUBSYSTEM 1B3 FILTRATION SUBSYSTEM 1A2 CARAFE SUBSYSTEM 1A3 WATER RESERVOIR SUBSYSTEM 1A1 3 Fly Ins COFFEE MAKER 1 ELECTRICAL SYSTEM 1B BREWING SYSTEM 1A ExerciseExercise

19. IntroductionIntroduction Learning Objectives Hardware Partitioning Definition Definition Identification Identification Considerations Considerations Level of Analysis Level of Analysis Boundaries & Interfaces Boundaries & Interfaces ExerciseExercise Review and summary Provided an understanding of the Hardware Partitioning Process. Module Objective HARDWARE PARTITIONING

20. End of Module up next…….. FMECA End of Module up next…….. FMECA