1. GARLOCK EXPANSION JOINT (MSDI-P13671) Systems Design Review January 11 th, 2013 Friday, January 11, 2013P13671 - Garlock Expansion Joint 1

2. P13671 Members Left to Right: Allison Feinberg (Member) Sam Kulpinski (Member) Don Thompson (Member) Wayne Evans (Customer) Elspeth Ochs (Member) Joseph Harkins (Team Lead) Danny McCormick (Member) Dr. Jason Kolodziej (Faculty) Friday, January 11, 2013P13671 - Garlock Expansion Joint 2

3. Introduction to P13671 Timeframe: Winter & Spring quarter MSD Objective: Design and build rig to test Garlock Expansion joints under high temperatures and actuation until failure while logging data Friday, January 11, 2013P13671 - Garlock Expansion Joint 3

4. Project Schedule Major Dates: Detailed Design Review (DDR): 2012-2 Week 10 (around 2/8/13) Imagine RIT: May 5, 2013 Final Presentation: 2012-3 Week 10 (around 5/8/13) Celebrate our success and graduation After Final Presentation! Link to our MS Project file: /public/Project Schedule.mpp /public/Project Schedule.mpp Friday, January 11, 2013P13671 - Garlock Expansion Joint 4

5. Customer Needs Friday, January 11, 2013P13671 - Garlock Expansion Joint 5

6. Project Specifications Friday, January 11, 2013P13671 - Garlock Expansion Joint 6

7. House of Quality Friday, January 11, 2013P13671 - Garlock Expansion Joint 7

8. Risk Assessment Friday, January 11, 2013P13671 - Garlock Expansion Joint 8

9. Functional Decomposition Friday, January 11, 2013P13671 - Garlock Expansion Joint 9

10. TEST RIG OVERVIEW Subsystem Breakdown Friday, January 11, 2013P13671 - Garlock Expansion Joint 10

11. System Overview Friday, January 11, 2013P13671 - Garlock Expansion Joint 11 Test Fluid Tank, Tubing & Piping Pumping System Heating System Actuation System EJ Installation System Broken down into major subsystem components: Fluid Tank, Tubing & Piping Pump Heating Components Actuation & EJ Mount

12. SYSTEM FLUID Concept Generation & Selection Friday, January 11, 2013P13671 - Garlock Expansion Joint 12

13. PEW Chart Fluid Concepts Selection CriteriaDynalene LO170Dynalene HCDynalene SF Paratherm MR (Reference) Dowtherm GCorn oilCanola oil Max optimal Temp--+0+-- Cost---0+++ Viscosity at 350 deg+0-0--- Availability00000++ Safety0000000 Thermal Conductivity+-00+-- Sum + 's2010322 Sum 0's2336211 Sum -'s2320133 Net Score0-302 Rank2742144 Continue? No YesNo Friday, January 11, 2013P13671 - Garlock Expansion Joint 13

14. Preliminary Fluid Selection Dowtherm G Temperature Range – 20°F - 675°F Cost – Unknown (Dr. Kandlikar said less than $5/gal) Availability – Needs to be ordered (awaiting response from supplier) Low viscosity Low Thermal Conductivity Non-Toxic Friday, January 11, 2013P13671 - Garlock Expansion Joint 14

15. TANK AND COMPONENTS, TUBING & PIPING Friday, January 11, 2013P13671 - Garlock Expansion Joint 15 Concept Generation & Selection

16. PEW Chart – Tank Friday, January 11, 2013P13671 - Garlock Expansion Joint 16

17. Preliminary Selections Tank: Parker SMS30 30 gallon steel tank Lowest price, can be bought locally Easy installation of heat cartridges due to rectangular shape Friday, January 11, 2013P13671 - Garlock Expansion Joint 17

18. PEW Chart – Tank Insulation Friday, January 11, 2013P13671 - Garlock Expansion Joint 18

19. Preliminary Selections Tank Insulation: High Temperature Fiberglass & rigid foam High Temperature Fiberglass close to tank Temperature Range: 0°F to 450°F High density Add cheap rigid foam to outer layer to help minimize heat loss over time Friday, January 11, 2013P13671 - Garlock Expansion Joint 19

20. PEW Chart – Mixer Friday, January 11, 2013P13671 - Garlock Expansion Joint 20

21. Preliminary Selections Tank Mixer TBD, depending on tank Tubing & Piping Metal rigid piping Metal braided flexible tubing Friday, January 11, 2013P13671 - Garlock Expansion Joint 21

22. PUMP SELECTION Friday, January 11, 2013P13671 - Garlock Expansion Joint 22 Concept Generation & Selection

23. PEW Chart Friday, January 11, 2013P13671 - Garlock Expansion Joint 23

24. Preliminary Pump Selection Gear Pump Maximum temperature of up to 500°F Maximum pressures from 250 psi to 500 psi Maximum flow rates from 20 GPM to 120 GPM Fluid Compatible Small footprint – approximately 1 ft 3 before motor Maximum 1800 rpm Friday, January 11, 2013P13671 - Garlock Expansion Joint 24

25. HEATING COMPONENTS Friday, January 11, 2013P13671 - Garlock Expansion Joint 25 Concept Generation & Selection

26. PEW Chart Friday, January 11, 2013P13671 - Garlock Expansion Joint 26

27. Preliminary Selection Cartridge Heaters Using multiple smaller heaters helps increase power potential and thus decrease time to heat the fluid Relatively low cost per Watt (~ $0.03/Watt) Using multiple heaters allows for even distribution of temperature Drill holes in sides of tank to attach heaters Friday, January 11, 2013P13671 - Garlock Expansion Joint 27

28. Power Requirement Friday, January 11, 2013P13671 - Garlock Expansion Joint 28

29. ACTUATION COMPONENTS & EJ MOUNTING TECHNIQUE Friday, January 11, 2013P13671 - Garlock Expansion Joint 29 Concept Generation & Selection

30. PEW Chart Friday, January 11, 2013P13671 - Garlock Expansion Joint 30

31. Preliminary Selection Actuation & EJ Mount System: The Direct Mount Design Friday, January 11, 2013P13671 - Garlock Expansion Joint 31

32. Estimated Project Cost ItemPrice Fluid $275.00 Tank $350.00 Solid Piping $250.00 Flex piping $1,325.00 Actuator $2,000.00 Pump $3,000.00 Fluid Mixer $500.00 Heating Element $250.00 Framing and stand $2,000.00 Total $9,950.00 Friday, January 11, 2013P13671 - Garlock Expansion Joint 32 Subsystems: Fluid Tank, Tubing & Piping Pump Heating Components Actuation & EJ Mount