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Advanced Embedded Technology Systems Martin M. Stein, D.Sc. martin.stein@comcast.net 617-755-1960 Annual Meeting, Institute of Industrial Engineers, Montreal, June 2, 2014
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Webinar Summary This webinar will review recent developments in Human Machine Interface technology (HMI) that enables real time monitoring of industrial processes and communication of KPI’s to management. The use of specialized software also is discussed so that these machine output measures are converted into a data base and real time management reports of factors such as downtime and equipment performance. Applications for utilization of hand held devices, the cloud and other innovations will also be presented. Finally, a framework for evaluating innovative technology is proposed to create a systematic process for implementation of these new technological advances. 2
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Executive Summary World Class companies have created stretch goals for management of machine data on a real-time basis. These goals can contribute to market share expansion and create a significant competitive advantage. Advanced Embedded Technology Systems can be configured to provide a customized solution for your company! This customized approach will help your company achieve this competitive advantage! 3
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Automotive Industry Applications Driver Assistance Forward CameraLane departure warning, camera and radar sensor fusion, radar processing, camera processing, and stereo vision Rear-View CameraFisheye correction, image processing, image sensor interfaces, pedestrian detection, and predictive collision warning Surround-View CameraSurround-View Camera Image stitching, object detection, and parking assistance Infotainment Head UnitPre/post graphics processing, I/O expansion, and processor acceleration Rear-Seat EntertainmentRear-Seat Entertainment I/O expansion, video scaling and bridging to connect the main SoC processor to the latest I/O standards Instrument Cluster Graphics rendering, overlays, and network connectivity Electric VehiclesHybrid/EVehicleBattery management, electric motor control, and monitoring 4
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Automotive Industry Driver Assistance Infotainment Electric Cars 5
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Broadcast Industry Head-end: video transport, video over IP, and Studio: post-production, capture, cameras, conversion, router, and others Professional audio or video: video conferencing or telepresence, Ethernet, digital signage Digital cinema: projectors, video processing, etc. 6
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Computer Applications Computer and storage technology is evolving rapidly. Today, cloud computing is enabling the consolidation of traditional IT functions with entirely new capabilities. For example, many large-scale data centers are now providing traditional IT services along with new data analytics services. Hence, these large-scale data centers require highly efficient server and storage systems. Traditional CPU technology limits performance, as the use of frequency scaling as a way to increase performance has ended. The end of frequency scaling has caused a shift to multicore processing. However, multicore processing has diminishing returns in terms of increasing true application performance due to limits in I/O and memory bandwidth. New acceleration technologies exist to enable higher speed data processing by providing customized high-bandwidth, low-latency connections to network and storage systems. In addition, these provide compression, data filtering, and algorithmic acceleration. Also, there are acceleration solutions for computer and storage systems. 7
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Consumer Applications Digital Television DVD Players/Recorders Video Displays/Projectors Home Networking Portable Entertainment Touch Screen Home Appliance 8
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Consumer Electronics (Cont’d) The rapidly evolving consumer electronics market offers an ever widening array of amazing new products, including flat panel displays, portable media players, and home networking products. They are dramatically improving every year by continually adding features. This fast evolution puts tremendous competitive time pressure on consumer electronic manufacturers for products with the latest technology. Using low-cost programmable logic and improved storage disks enables a fast, risk-free path to high volume and helps you handle nearly continuous change while still maintaining project deadlines 9
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Industrial Industrial Applications Functional SafetyFunctional Safety PLCs PLCs Industrial Ethernet Industrial Ethernet Machine Vision Machine Vision Motor/Motion Control Motor/Motion Control Smart Energy Smart Energy Video Surveillance Video Surveillance 10
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Medical Medical End Market Diagnostic ImagingDiagnostic Imaging Electromedical Electromedical Cardiac Management Cardiac Management Life Science Life Science 11
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Military Applications Secure CommunicationSecure Communication Radar and Sensors Radar and Sensors Electronic Warfare Electronic Warfare COTS Board Partners COTS Board Partners Guidance and Control Guidance and Control Military DSP Military DSP ITAR ITAR SWaP SWaP DO-254 DO-254 12
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13 Definition of HMI (Human Machine Interface) The user interface in a manufacturing or process control system. It provides a graphics- based visualization of an industrial control and monitoring system. Previously called an "MMI" (man machine interface), an HMI typically resides in an office-based Windows computer that communicates with a specialized computer in the plant such as a programmable automation controller (PAC), programmable logic controller (PLC) or distributed control system (DCS). Contrast with OI. See PAC, PLC, DCS, GUI and user interface.
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Operator Interface A low-level graphical interface to a specialized computer on the plant floor such as a programmable automation controller (PAC), programmable logic controller (PLC) or distributed control system (DCS). Typically built into a ruggedized terminal for shop floor use, it provides a remote interface to the push buttons, switches and gauges found on the equipment itself. An OI does not offer the rich graphics and flexibility as do Windows and Mac-based interfaces. Contrast with HMI. See PAC, PLC and DCS. HMIPACPLCDCS 15
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Key Features and Benefits Remote access to machine data enables real time management of maintenance and efficient operation of equipment in the process industries. Panel to mobile to iPad and iCloud conversion of machine status is now enabling several companies to upgrade service, improve quality and reduce costs. Case studies exist in the consumer product, marine, medical and home automation industries. 17
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Advanced Embedded Technology System: Definition Utilizes innovative approach for configuration of on the shelf panels, software and interface to create a customized solution. Integration of information and communication systems is an enabler that provides additional capability and functionality. Management of information remotely aids in the decision making process and provides for timely support and intervention where necessary. 18
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Example of a Proposed Project: Overview Initial Design Workshop: Review technical specifications. Executive interviews will be conducted to align expectations and create a consensus project objective. A briefing that summarizes results of workshop and interviews will be held for executives. Design of Prototype Demonstration of Prototype and Field Pilot Volume Production and Roll Out 19
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Relevant Technical Advances Mobile App-A unique system for access of panel data remotely with an investment of hundreds of man years and patented architecture. Glass touch panel screen can be deployed in harsh environments and is multi touch capable. Design studio software to facilitate and expedite customized applications. A growing network of technical expertise and support personnel. 20
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Mobile Project 21
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Dynamic Graphics with Multimedia Options Dynamic Graphics with Multimedia Options 22
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Web Options Web-Server © 23
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Application Areas 24 Marine Oil and gas Mobile Systems/Automotive Outdoor Automation Food and beverage
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25 Users/Factory Benefits Access to information resolves problems quickly and reduces downtime Collected knowledge of suppliers, services and end users provided in one place Clear and concise information provided in uniform manner Directed searches makes it easy to find data Promotes closer interaction with product suppliers, sales and service companies
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Evaluation of alternative technologies and potential applications Workshop: Interviews Assessment Prioritize Existing and potential applications Specific process related requirements Functional Requirements For each process Alternative Technologies: HMI Mobile App Automation Robotics Prototype: Technology Process Proof of Concept Business case Productivity Benefits Costs Competitive Advantage Intangibles Pilot Analysis Advantages Disadvantages Analysis Advantages Disadvantages Select Technologies Select Technologies
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Next Steps: Contact Information: martin.stein@comcast.net for additional details and to schedule in-depth discussions and demonstration. Detailed set of technical slides available on request. 27
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