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American Society of Farm Managers & Rural Appraisers Kevin Morrison, P.G. Project Coordinator – Desalination Engineering Brackish Groundwater Desalination Program Update October 2, 2014
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Page 2 Outline Background Treatment Process Program Progress Program Cost
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October 2, 2014 Page 3 Background
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October 2, 2014 Page 4 SAWS Water Supply - 2014 No Cutbacks
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October 2, 2014 Page 5 What is Brackish Groundwater? Brackish groundwater contains total dissolved solids (TDS) greater than 1,000 milligrams per liter – Fresh: 0 – 1,000 mg/l – Edwards: 350 – 400 mg/l – Brackish: 1,000 – 10,000 mg/l – Saline: greater than 10,000 mg/l – Seawater: greater than 35,000 mg/l
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October 2, 2014 Page 6 Why Brackish Desalination? Untapped resource Large volumes of available brackish water – Estimated over 2.7 billion acre-feet Resource close to San Antonio
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October 2, 2014 Page 7 Feasibility - 2006
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October 2, 2014 Page 8 Carrizo – Wilcox Cross Section
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October 2, 2014 Page 9 Production Wells
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October 2, 2014 Page 10 Membrane Pilot Testing Receive TCEQ capacity rating and permit Test membranes from three manufacturers Test pre-treatment/post treatment options – “Open System” vs. “Closed System” Additional Investigations – Concentrate Pipe Loop Study – Air Leak Testing – System fouling trend and membrane autopsy SAWS Membrane Pilot Test Unit Pilot Testing Goals
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October 2, 2014 Page 11 Current BGD Program Phase I (2016) o 12 MGD or 13,440 Acre-feet/yr Phase II (2021) o 12 MGD or 13,440 Acre-feet/yr Phase III (2026) o 6 MGD or 6,720 Acre- feet/yr Total o 30 MGD or 33,600 Acre feet/yr
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October 2, 2014 Page 12 Treatment Process
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October 2, 2014 Page 13 Diagram by Osmonics, Inc. Reverse Osmosis Membrane Construction RO Treatment
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October 2, 2014 Page 14 RO Treatment Acid CF AS Calcite Contactor, Degasification, Sodium hydroxide Product Well Concentrate Disposal Raw Water Blending RO Concentrate Pre-treatment Primary treatment Post treatment AS: Anti-scalent CF: Cartridge Filter 13.11 MGD 2 MGD 10 MGD 1.11 MGD 11.11 MGD 12 MGD
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October 2, 2014 Page 15 What is Concentrate/Brine Reverse osmosis treatment plant produces two products – 90% permeate (30-60 mg/L TDS) – 10% concentrate (~15,000 mg/L TDS) Concentrate stream requires disposal
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October 2, 2014 Page 16 Concentrate Disposal Options Considered
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October 2, 2014 Page 17 Class I Test Injection Well Perforated Versus Open Hole Completion
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October 2, 2014 Page 18 Injection Zone ~ 860 ft. Thick Confining Zone ~ 2,360 ft. Thick Production Zone ~ 600 ft. Thick Georgetown Edwards & Upper Glen Rose Limestone Midway Shale Anacacho Limestone Navarro Clay Wilcox Sand (Brackish Water) Upper Wilcox Clay Carrizo Sand (Fresh Water) Austin Chalk Eagle Ford Shale, Buda Limestone, & Del Rio Clay Well Construction Injection Tubing Retrievable Packer
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October 2, 2014 Page 19 Class I Test Injection Well Total Project Cost: $4.83M Cost Per Linear Foot: $958 Project Costs
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October 2, 2014 Page 20 Class I Test Injection Well Injection Well Results Depth: 5,000 – 5,300 ft Injection Zone Edwards Limestone Upper Glen Rose Limestone Native Edwards water salinity ~ 90,000 mg/L TDS 450 gpm Injection Rate Two Injection Wells required for BGD Phase I (about 1.1 MGD)
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October 2, 2014 Page 21 Program Progress
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October 2, 2014 Page 22 CMAR Process Process allows: – Contractor’s input in the design – Engineer’s involvement in construction planning – Qualification based selection – Guaranteed maximum price (GMP) – Pursue SAWS SMWB goals
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October 2, 2014 Page 23 Program Components 12 - Production Wells 2 – Injection Wells Reverse Osmosis Treatment Plant Pipelines SCADA and Electrical system Security
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October 2, 2014 Page 24 Activities Completed Design Completed – Wells – Conveyance – RO Treatment Plant – Electrical / SCADA – Security Construction and Guaranteed Maximum Price approved by SAWS Board in March Construction Manager at Risk in the procurement phase
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October 2, 2014 Page 25 Current Activity Treatment Plant Earthwork – Jun. 21, 2014
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October 2, 2014 Page 26 Current Activity Treatment Plant Earthwork – Sept. 9, 2014
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October 2, 2014 Page 27 Program Cost
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October 2, 2014 Page 28 Cost Total estimated construction cost: $192.66 million $/AF: $1,177 / AF Construction in Progress Completion - October 2016 Phase I
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October 2, 2014 Page 29 Questions?
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American Society of Farm Managers & Rural Appraisers Kevin Morrison, P.G. Project Coordinator – Desalination Engineering Brackish Groundwater Desalination Program Update October 2, 2014
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