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By: Chris Kennedy, Phil Lagger , Jon Lockie, Chad Pietkowski and Joe Wcislak Campus Bridge Project.

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Presentation on theme: "By: Chris Kennedy, Phil Lagger , Jon Lockie, Chad Pietkowski and Joe Wcislak Campus Bridge Project."— Presentation transcript:

1 By: Chris Kennedy, Phil Lagger , Jon Lockie, Chad Pietkowski and Joe Wcislak
Campus Bridge Project

2 FHWA Definition of a Bridge
Any Highway bridge, including supports, with a clear span of 20 feet or great measured along centerline of roadway. ODOT’s requirements are more strict Any highway bridge, including supports, with a clear span of 10 feet or greater measured along centerline of roadway

3 ODOT Inspection Frequency
Purpose is to document physical and functional conditions of the bridge Any changes, physical and inventory, that have occurred since prior inspection Identify existing problems and future concerns Identify need or revision to weight restriction on the bridge Identify the need for monitoring of any portion of the bridge

4 Why inspect campus bridges?
No federal funding was given for construction or maintenance of campus bridges. No records of being inspected. Not in the Ohio bridge inventory because they are privately owned and not required to be inspected. 3 out of the 5 bridges were designed and built in the 60’s early 70’s

5 Campus Map

6 Campus Map

7 West Road Bridge

8 West Road Bridge

9 West Road Bridge (1991)

10 Arts Bridge

11 Arts Bridge

12 Arts Bridge (2004)

13 Library Bridge

14 Library Bridge

15 Library Bridge (1964)

16 Stadium Drive Bridge

17 Stadium Drive

18 Stadium Drive Bridge (1961)

19 Savage Bridge

20 Savage Bridge

21 Savage Bridge (1975)

22 Inspection Tools Piece of rebar (3 - 4 feet long) Brick hammer
Flash light Ladder Safety vests Hardhats Cones ODOT BR-86 Inspection Form

23

24 How Bridges are Rated? Used the ODOT rating system.
ODOT uses the numbers 1-4 to rate individual items of the bridge. This does not include Summary Items, general appraisal and the live load response. 1. Good Condition – No repair required. 2. Fair Condition – Minor deficiency, item still functioning as designed. 3. Poor Condition – Major deficiency, item in need of repair to continue functioning as designed. 4. Critical Condition – Item no longer functioning as designed.

25 How Bridges are Rated? The following codes are used for the summary and general appraisal sections. 9. Excellent condition 8. Very good condition 7. Good condition 6. Satisfactory condition 5. Fair condition 4. Poor condition 3. Serious condition 2. Critical condition 1. "Imminent" failure condition 0. Failed condition

26 What is inspected? Deck Superstructure Substructure Channel Approaches
General Is it functioning as designed?

27 Deck The primary function of the bridge deck is to provide a smooth riding surface and to transmit the wheel loads to the supporting members. Item 1 – Floor (Concrete or Timber) Item 2 – Wearing Surface Item 3 – Curbs, Sidewalks, Walkways Item 4 – Median (Omitted) Item 5 – Railing Item 6 – Drainage Item 7 – Expansion Joints Item 8 – Deck Summary

28 Superstructure The superstructure is the entire portion of a bridge above the abutment and pier seats, excluding the deck. The superstructure transmits the deck loads to the substructure. The superstructure and the substructure are generally the two most important aspects of the bridge.

29 Superstructure Item 9 – Alignment
Item 10 – Beams/Girders or Concrete Slab Item 11 – Diaphragms or Cross Frames Items (12,13,14) – Floor System Items Items (15-23) – Truss Type Bridges (1 on campus) Item 24 – Bearing Devices

30 Superstructure Items (25,26,27) – Arch Type Bridge (Omitted)
Item 28 – Protective Coating System (PCS) Item 29 – Pins, Hangers, Hinges Item 30 – Fatigue Prone Connections Item 31 – Live Load Response (Excessive, Satisfactory) Item 32 – Superstructure Summary

31 Substructure The substructure is that portion of the bridge below the pier and abutment seats, including footers and piling. The substructure transmits the loads and stresses from the deck, superstructure, or other load supporting system, to the ground.

32 Substructure All exposed or readily accessible portions of the substructure will be inspected at close range. Underwater investigation will be done to assure that scour and undermining is not threatening the bridge. This will consist of probing in relatively shallow water and diving in deeper water.

33 Substructure Item 33 – Abutments Item 34 – Abutment Seats
Item 35 – Piers Item 36 – Pier Seats Item 37 – Backwall Item 38 – Wingwalls Item 39 – Fenders and Dolphins (Omitted) Item 40 – Scour Item 41 – Slope Protection Item 42 – Substructure Summary

34 Channel This item describes the physical conditions associated with the flow of water through the bridge such as stream stability and the condition of the channel, riprap, and slope protection. Inspect the channel 100 ft upstream. Item 51 – Alignment Item 52 – Protection Item 53 – Waterway Adequacy Item 54 – Channel Summary

35 Approaches A smooth transition between the roadway pavement and the bridge deck is important for the reduction of impact forces acting upon the bridge and for driving safety. Item 55 – Pavement Item 56 – Approach Slabs Item 57 – Guardrail Item 58 – Relief Joints Item 59 – Embankment Item 60 – Approach Summary

36 General Section Items in this section are of a general nature and do not relate to specific bridge elements. Item 61 – Navigation Lights (Omitted) Item 62 – Warning Signs Item 63 – Sign Supports Item 64 – Utilities Item 65 – Vertical Clearance (Omitted) Item 66 – General Appraisal and Operational Status This is a two part item. The first box is for coding the general, overall condition of the bridge. The second box is for coding the operational status of the bridge.

37 General Appraisal 9. As built condition
8. Very good condition - no problems noted. 7. Good condition - some minor problems. 6. Satisfactory condition - structural elements show some minor deterioration.

38 General Appraisal 5. Fair condition - all primary structural elements are sound, but may have minor section loss, cracking, or spalling. Secondary elements may have significant deterioration. 4. Poor condition - advanced section loss, deterioration, or spalling. 3. Serious condition - loss of section, deterioration, or spalling have seriously affected primary structural components. Local failures or cracks in concrete or both may be present.

39 General Appraisal 2. Critical condition - advanced deterioration of primary structural elements. Fatigue cracks in steel or shear cracks in concrete may be present. Bridge should be closed or closely monitored, until corrective action is taken. 1. "Imminent" failure condition - major deterioration or section loss present structural components. Bridge is closed to traffic but corrective action may put back in light service. 0. Failed condition - out of service - beyond corrective action.

40 Operational Status "A" Open, no restriction
"B" Open, posting recommended but not legally implemented (all signs not in place) “C” Under construction, half of the existing bridge is open to traffic (half-width construction) "D" Open, would be posted or closed except for temporary shoring, etc. to allow for unrestricted traffic "E" Open, temporary structure in place to carry legal loads while original structure is closed and awaiting replacement or rehabilitation.

41 Operational Status "G" New structure not yet open to traffic
"K" Bridge closed to all traffic "P" Posted for load-carrying capacity restriction (may include other restrictions) "R" Posted for other than load-carrying capacity restriction (speed, number of vehicles on bridge, etc.). "X" Bridge closed for reasons other than condition or load-carrying capacity.

42 Bridge Ratings This is a comparison summary of each bridge and their individual components. West Road Arts Ped Library Ped Stadium Drive Savage Ped Deck Floor 2 1 Wearing Surface Curbs, Sidewalks Railing 3 Drainage Expansion Joints SUMMARY 6 8 7 5

43 Bridge Ratings West Road Arts Ped Library Ped Stadium Drive Savage Ped
Superstructure Alignment 2 1 Beams/Girders/Slabs Diaphragms or Cross Frames Floor Beams Floor Beam Connections Verticals Diagonals End Posts Top Chord Lower Chord Sway Bracing Portals Bearing Devices Protective Coating System 8 9 5 4 Pins/Hangers/Hinges Fatigue Prone Connections Live Load Response S SUMMARY 6

44 Bridge Ratings West Road Arts Ped Library Ped Stadium Drive Savage Ped
Substructure Abutments 1 2 Abutment Seats Piers Pier Seats 3 Backwalls Wingwalls Scour Slope Protection SUMMARY 6 9 5

45 Bridge Ratings West Road Arts Ped Library Ped Stadium Drive Savage Ped
Channel Alignment 2 1 Protection Waterway Adequacy SUMMARY 7 8 Approaches Pavement Approach Slabs Guardrail Embankment General Utilities Vertical Clearance N

46 Bridge Ratings Overall summary rating of the individual bridges.
Shows the final rating and operational status. West Road Arts Ped Library Ped Stadium Drive Savage Ped GENERAL APPRAISAL & STATUS 7 A 8 6 4

47 Deck Deterioration Rebar showing in deck Top coat pealing off
Hollow spot at mid span of deck Savage Bridge West Road

48 Expansion Joints Rust and deterioration on joints
Leaking expansion joints West Road Stadium Drive

49 Pitting and Rusting of Steal Members
Pitting was found on all the bridges from being in contact with the river during heavy rainfall. Savage Bridge Library Bridge

50 Cast in place steel forms
Used to support the concrete during construction No structural support added Not ideal for climate of area Savage Bridge Library Bridge

51 Pier Deterioration Exposed rebar in the piers Concrete sheared off
Concrete spalling Savage Bridge Savage Bridge

52 Rehabilitation Techniques
Concrete Jacketing- pour concrete around the member to be strengthened with additional steel reinforcement. Time Consuming Adhesion is an issue Cost #4-6 ft rebar= $ 7.30 Form= $2/ft2 Concrete= $80-$100/cu yd

53 Rehabilitation Techniques
Sprayed Concrete- pneumatically projecting concrete on wire mesh Useful for large areas Very messy and costly Cost Wire mesh=$6.25/ft2 Concrete= $500/yd3

54 Rehabilitation Techniques
Aggregate slab jacking- pump grout into washed areas with anchored reinforcement. Dense mix with good surface finish. Aesthetically pleasing. Cost Concrete= $80-$100/cu yd Wire mesh=$6.25/ft2 #4-6 ft rebar= $ 7.30

55 Rehabilitation Techniques
Steel Plate Bonding- externally bonded steel plates that are anchored to the concrete section. Hard to lift and fabrication is unique to each section Prone to corrosion over time Improves moment of inertia (stiffness) of member Cost 4’ x 4’ x 1/2” steel plate = $439.04

56 Rehabilitation Techniques
Fiber Reinforced Polymer (FRP)- high tensile fibers in a desired direction in a specialty resin matrix. Can be enhanced as required for each application. Quick, neat, effective Much testing required. Cost $50/ft2

57 Rehabilitation Techniques
Deck Replacement- modular deck of reinforced concrete slab with unfilled steel grid. Can be precast 35-50% less weight than reinforced concrete deck. Quick application Cost Traditional Concrete Slab = $55/sq ft. FRP Slab = $108 sq/ft.

58 Rehabilitation Techniques
Fiber reinforced polymer composites (FRP)- high tensile fibers in a desired direction in a specialty resin matrix. Strips can be applied to the underside of the deck to give strength. Increase the moment of inertia in a member. Easy to apply Cost $50/ft2

59 Rehabilitation Techniques
Neoprene Compression Seals- Expansion replacement Watertight seal Cheap and easy to install Require continual maintenance Cost –

60 Rehabilitation Techniques
Fabricated steel plate expansion joints Interlocking steel plates to allow bridge movement while maintaining smooth roadway. Long-term fix Holds up to weather Not much maintenance required Cost-

61 Savage Bridge Proposal
Aggregate grouting around wire mesh to fill in eroded concrete in column. Aesthetically pleasing Cheap and easy Cost- Concrete Wire Mesh Labor Equipment Cost $85/yd3 $6.25/ft2 $50/hr $450 Amount Needed 2 yd3 12 ft2 40 hr 1 Total $170 $75 $2,000 TOTAL $2,695

62 Stadium Dr. Bridge Proposal
Sprayed concrete over wire mesh applied to underside of deck near north abutment wall Replace north expansion joint with fabricated steel plate expansion joints Cost- Sprayed Concrete Wire Mesh Expansion Joint Labor Equipment Cost $500/yd3 $6.25/ft2 $3,200 $50/hr $900 Amount Needed 4 yd3 75 ft2 1 80 hr Total $2,000 $468.75 $4,000 TOTAL $9,568.75

63 Library Bridge Proposal
Remove stay-in-place form to check deck. If deck is bad- replace with precast modular deck Cut back trees that hang over the bridge Help to reduce clogged drain on deck Cost- Labor Equipment Cost $50/hr $300 Amount Needed 10 hr 1 Total $500 TOTAL $800

64 Arts Bridge Proposal Only 6 years old
In good shape No repairs necessary at the moment Continue to monitor

65 West Rd. Bridge Proposal
Adhere fiber reinforced polymer sheets to underside of deck where cracked Improve strength and moment of inertia in member Replace south expansion joint with fabricated steel plate expansion joints Cost- FRP Composite Expansion Joint Labor Equipment Cost $110/lb $3,200 $50/hr $1,000 Amount Needed 50 1 300 Total $5,500 $15,000 TOTAL $24,700.00

66 Conclusions All the bridges are structurally sound.
Repair suggestions were mostly for aesthetic appeal and minor strengthening. All the bridges need to be professionally inspected and evaluated. An inspection program needs to be in place and enforced by the University to monitor the problem areas we found. We recommend a bi-annual inspection program.

67 References www.dsbrown.com
ODOT bridge Inspection Manual 1991. Joan Cherry’s PPT on ODOT bridge inspection For deck replacement: For rebar prices: For concrete price:


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