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Better, Faster, Cheaper NPD Peter Hoyland www.bubblegroup.com
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The manufacturing world has doubled it’s productivity in the last 20 years 2 Bureau of Labor Statistics
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Will a better process deliver better products? 4 Better Choices Better Use of Expertise Better Products
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Will our NPD portfolio deliver our growth targets?
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Are we looking after all of our key markets?
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Are we actioning our strategic decisions?
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The hard way to find out…
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We need a system that answers these questions with zero effort 10
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We need a system that answers these questions with zero effort
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What can be done to make NPD Quicker? 14 The Queue The Work The Rework
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Queuing is a question of capacity 15 Waiting time / Average Process Leadtime Percentage of Capacity Used 20% 40% 60% 80% 100% 0 5 10 15 20 2x 5x Single Arrivals Project Delays due to Queuing
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We need a sensible way to calculate loading 16
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We need a sensible way to calculate loading 17
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The law of large numbers
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19 20% 40% 60% 80% 100% +60% uncertainty from each project + 8% uncertainty from 100 projects So rough cut planning at a project level is more than adequate for overall capacity planning 0 1 2 3 4 5 6 7 8 9 10 Each dot represents the average headcount required by 100 projects Where each project requires somewhere between 2 and 8 people
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We need a sensible way to calculate loading… effortlessly 20 Standard project types have pre-defined ‘rough-cut’ resource profiles for critical resource areas Forecast Resource Requirements included just by defining project type and Gate Dates What-if analysis by switching individual projects on and off
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But queuing is always better than working slowly Work Time More projects done slower Most are later More WIP (Project Inventory = shaded area) Project A Project B Project C ✗ ✗ Work Time Fewer projects done faster Non are later Less WIP (Project Inventory = shaded areas) Project AProject BProject C ✓ ✓ 21
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Business Case Marketing Supply Chain Sales Technical Design Business Case Marketing Supply Chain Sales Technical Design 12345 Increased Risk – Leads to rework NPD Equivalent of Waste Time and Money Lack of co-ordination generates re-work 23
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And a system that supports project managers to synchronise resources … effortlessly
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The expertise is in here
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Expert system retains project knowledge Better use of expertise means capturing and building that know-how into the process 26
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Return on Investment from R&D Average Consumer Goods and Food Telecommunications, IT, Media Logistics & Services Public and Professional Services Financial Institutions Electrical Eng. & Electronics Chemicals & Resources Engineering & Manufacturing Pharmaceuticals Construction & Equipment Aerospace Utilities Share of total sales generated by new products / Share of total sales spent on R&D Source: Arthur D. Little Innovation Excellence Study 2005 % hours spent on cancelled projects Delays due to pilot plant availability Delays due to Marketing not signing off results No of Patent applications per quarter % of times Gates are late.. 28
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We need easy but effective Continuous Improvement 29
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Bottom up measures Continuous Improvement Measures are automatically generated. 30
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Thank You See the Innovator System on www.bubblegroup.com
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