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InBatch 9.0 Jos Peters Technical Support Engineer
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Agenda IntroductionIntroduction InBatch Provides What’s New Integration Example Technological Update
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Agenda IntroductionIntroduction
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Generally Speaking… ► InBatch is specifically made for the process industry, in other words it can be used “to manage the production wherever free fluent materials are processed” ► InBatch allows managing complex, networked process equipment and is usually seen as Process MES ► InBatch provides S88 conformity and allows going beyond S88 with its Transfer Classes and Material Management capabilities ► InBatch is used more than 1000 times around the globe, often for more than 10 years
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Agenda IntroductionIntroduction Provides InBatch Provides
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Unmatched Flexible Batch Execution with InBatch InBatch 9.0 provides ► A flexible Process Capability Model ► Flexible Recipe Management ► Flexible Material Management ► Flexible User Interfaces for Operators and Administrators ► Flexible and powerful Electronic Batch Recording and Reporting capabilities ► Hot Redundancy without additional work ► Flexible Integration with System Platform
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Describing the plant: Process Capability Model
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Materials Management ► For definition and tracking of all batch materials including: ▪ Ingredients ▪ Intermediates ▪ Finished Goods ▪ By-products ▪ Material Characteristics ▪ Material Location Assignments ▪ Material (Lot) Tracking Information
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Master Recipe Contents Recipe Header Recipe ID: F123134544 Recipe Name: Cajun #2 Version #: 3 Version Date: 12/20/03 Author: L.G. White Min. Batch Size: 100 Max. Batch Size: 1000 Def. Batch Size: 500 Formula Material Inputs: Tomato Sauce Cajun Spices Material Outputs: Cajun #2 Process Variables: Mix Time Material Inputs: Tomato Sauce Cajun Spices Material Outputs: Cajun #2 Process Variables: Mix Time Equipment Class Attribute Blenders Capacity: 500 Reactors Lining: 1 Bulk Tanks Finish Tanks Hold Tanks Pack Line Class Attribute Blenders Capacity: 500 Reactors Lining: 1 Bulk Tanks Finish Tanks Hold Tanks Pack Line Procedure Add Cool Mix Heat
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Describing the process: Using the Recipe Editor
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Agenda IntroductionIntroduction Provides InBatch Provides New Features
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What’s New in Version 9.0? Enhanced naming conventions 16 Characters for Unit, Operation, Phase Using “.” instead of “-” to align with ArchestrA Namespace Enhanced Reporting Leveraging Microsoft Reporting Services Leveraging Wonderware Information Server
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What’s New in Version 9.0? Consolidated ArchestrA Security Ability to inherit ArchestrA Security without additional cost when used with System Platform Deterministic communication using MX Ability to leverage Application Server’s powerful scripting engine to extend InBatch’s rich functionality Redundancy coordination with Wonderware Application Server
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What’s New in Version 9.0? InBatch Configuration Utility Allows configuring distributed InBatch architecture any time, including redundant settings etc. Updated Infrastructure Support MSI Installation package providing more options to select Latest Folder structures, EULA, look & feel
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Agenda IntroductionIntroduction Provides InBatch Provides New Features Integration to System Platform
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InBatch - System Platform Integration ► Deterministic (“MX”) communication ▪ i.e. write-ordered download parameters to phase logic. ▪ Full support for VTQ and read/write status ► Consolidated InBatch and AppServer security ▪ System Platform users will get InBatch Security through System Platform ► Consolidated name space ▪ Updated naming convention in InBatch to coexist with AppServer name space ▪ Allows using 16.16.16 characters naming for Unit.Phase.Parameter ▪ Allows browsing Galaxy attributes from InBatch ▪ Default Access Name to reference Galaxy
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PHASE 4 PHASE 5 PHASE 6 Phases modeled within System Platform Extremely flexible and powerful batch management capabilities Extremely flexible and powerful platform and plant model InBatch Server InBatch 9.0 integrated with System Platform PHASE 1 PHASE 2 PHASE 3 Phases modeled within Control System MX communication System Platform Device Integration Device
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Benefits of the integrated System ► Distributed architecture by definition ► Options to enhance the batch solution through: ► ArchestrA Graphics ► ArchestrA scripting capabilities ► ArchestrA extension capabilities ► Supports scenarios such as ► Runtime recipe adjustments based upon e.g. material characteristics ► Phase execution to query databases ► Additional historian data generation
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New Service: IBMX
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TagLinker accessing AppServer
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Galaxy Browsing…
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TagLinker accessing AppServer
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Advantage: Hierarchical Names
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Improved Redundancy Coordination with AppServer ► Support failure scenarios such as: ▪ Write failures to AppServer i.e. caused by AppServer failover ▪ InBatch Redundant systems ▪ Platform status on Deploy, Undeploy, Restart, etc
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InBatch Security ► For standalone InBatch installations, no changes were made ▪ Need Security Option license to access Security Manager ► New: InBatch integrated with Galaxy Security
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Browsing ArchestrA Users
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ArchestrA Users in InBatch
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Agenda IntroductionIntroduction InBatch Provides New Features Integration to System Platform Reporting via Reporting services
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InBatch 9.0 – Reporting ► Report Execution ▪ All previously existing reports are available through Reporting Services
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InBatch 9.0 – Reporting - Examples
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Agenda IntroductionIntroduction InBatch Provides New Features Integration to System Platform Reporting via Reporting services Configuration utility
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InBatch Configuration Utility InBatch Server InBatch Development Client InBatch Runtime Client
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Agenda IntroductionIntroduction InBatch Provides New Features Integration to System Platform Reporting via Reporting services Configuration utility Technological Update
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What’s new in InBatch 9.0 ► Technology Update ▪ New installation leveraging MS Technology (MSI) New Default Path C:\Program Files\Wonderware\InBatch More Options during Installation ▪ Across components MSI – Installation VS 2008 – COM Components Vista SP1 – Server & Clients XP SP3 – Server & Clients 2003 Server R2SP2 – Server & Clients
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Installing InBatch 9.0 ► Run Setup to get the installation started:
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Installing InBatch Components ► What are the I/A Components? (Sister Company IPS)
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Installing InBatch Components ► InBatch History Server and Reporting Content can be installed on separate nodes
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Installing InBatch Components ► InBatch IDE/IEE Extensions ▪ Installs icon in IDE to Launch Environment Display ► InBatch PDF Documentation – Standalone install of InBatch documentation
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InBatch 9.0 – OS Support ► InBatch Server ▪ Windows 2003 R2 SP2 ▪ Windows XP SP3 ▪ Windows XP SP2 ▪ Windows Vista SP1 ► InBatch Clients ▪ Windows 2003 R2 SP2 ▪ Windows XP SP3 ▪ Windows XP SP2 ▪ Windows Vista SP1 ► InBatch Historian Server ▪ Windows 2003 R2 SP2 ► InBatch Reporting Content ▪ Windows 2003 R2 SP2 ► InBatch COM Components ▪ Visual Studio 2008
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Agenda IntroductionIntroduction InBatch Provides New Features Integration to System Platform Reporting via Reporting services Configuration utility Technological Update Integration Example
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How to start? Use InBatch Model Editor to create the required Units…
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Integration Example Create Classes for Equipment with similar functionality and create their phases including the needed Control and Status Tags
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Integration Example Add IBMX to the list of runtime services in InBatch. Remember that a platform needs to be deployed for the service to start
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Integration Example Use the IDE to create a object templates for your Units and Phases – e.g. start with a simple Unit that monitors USTAT Note that a UDA in AppServer needs to be named “..USTAT” – the 3 rd dot comes automatically
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Integration Example Create Instances so that the InBatch Process Model is matched… Remember: containment can provide an advantage for being able to use hierarchical names rather than specific item names
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Integration Example Use InBatch TagLinker to map the created InBatch Tags towards the Galaxy
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Integration Example Update InBatch Runtime Databases …and use ArchestrA Object Viewer to watch your communications…
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Questions
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Software Solutions for Real-Time Success SM
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