1. [ADVANCE ATTENDENT OPERATOR CHEMICAL PLANT ]
PRESENTATION
CENTRE OF EXCELLENCE
[CHEMICAL GROUP]
CHAT – 01 – ADVANCE A.O.C.P.
[ADVANCE ATTENDENT OPERATOR CHEMICAL PLANT ]

2. INTRODUCTION OF UNIT OPERATION & PROCESS
DEFINATION OF UNIT OPERATION & UNIT PROCESS
INTRODUCTION TO CHEMICAL ENGINEERING & IT’S MERITS
SCOPE OF CHEMICAL ENGINEERING
IMPORTANCE OF CHEMICAL INDUSTRIES

3. UNIT OPERATION TYPES OF UNIT OPERATIONS FLUID FLOW OPERATION
HEAT TRANSFER OPERATION
MASS TRANSFER OPERATION
MECHANICAL OPERATION

4. UNIT PROCESSES MANUFACTURING PROCESSES MFG. OF UREA ( NH2CONH2 )
MFG. OF SOAP & GLYCERINE
MFG. OF SULPHURIC ACID (H2SO4)
MFG. OF NITRIC ACID - (HNO3 )
MFG. OF SODIUM HYDROXIDE - NaOH
MFG. OF CHLORINE - Cl2

5. T R A N S P O R T A T I O N O F F L U I D
FLUID FLOW OPERATION
T R A N S P O R T A T I O N O F F L U I D
PIPE & TUBE
DIFFERENT TYPES OF PIPE JOINTS
DIFFERENT TYPES OF PIPE FITTINGS
M.O.C. OF VARIOUS PIPES
USES OF DIFFERENT M.O.C. PIPES

6. FLUID FLOW OPERATION P L A N T U T I L I T Y STEAM AIR WATER
ELECTRICITY
NITROGEN

7. FLUID FLOW OPERATION V A L V E S GATE VALVE GLOBE VALVE CHECK VALVE
DIAPHRAGM VALVE
BUTTERFLY VALVE
NEEDLE VALVE
STOP COCK VALVE
BALL VALVE

8. FLUID FLOW OPERATION
G A T E V A L V E S

9. FLUID FLOW OPERATION
G L O B E V A L V E S

10. FLUID FLOW OPERATION
BALL V A L V E S

11. FLUID FLOW OPERATION
N E E D L E V A L V E S

12. FLUID FLOW OPERATION
S A F E T Y V A L V E S

13. FLUID FLOW OPERATION F L O W M E T E R S VENTURI METER ORIFICE METER
ROTA METER

14. FLUID FLOW OPERATION V E N T U R I M E T E R PRINCIPLE CONSTRUCTION
WORKING
USES

15. FLUID FLOW OPERATION O R I F I C E M E T E R PRINCIPLE CONSTRUCTION
WORKING
USES

16. FLUID FLOW OPERATION R O T A M E T E R PRINCIPLE CONSTRUCTION WORKING
USES

17. C L A S S I F I C A T I O N O F P U M P S
FLUID FLOW OPERATION
P U M P
A DEVICE USED FOR TRANSPORTATION OF FLUID
C L A S S I F I C A T I O N O F P U M P S
1). CENTRIFUGAL PUMP
VOLUTE TYPE
2). POSITIVE DISPLACEMENT PUMP
(A) RECIPROCATING PUMP (B) ROTARY PUMP
1) PISTON PUMP ) GEAR PUMP
2) PLUNGER PUMP ) SCREW PUMP
3) DIAPHRAGM PUMP ) CAM
4) VANE
5) LOBE

18. FLUID FLOW OPERATION C E N T R I F U G A L P U M P
PRINCIPLE :- CENTRIFUGAL FORCE
CONSTRUCTION
WORKING
USES

19. FLUID FLOW OPERATION R E C I P R O C A T I N G P U M P PRINCIPLE
CONSTRUCTION ,WORKING & USES
PISTON PUMP
PLUNGER PUMP
DIAPHRAGM PUMP

20. FLUID FLOW OPERATION ROTARY PUMP PRINCIPLE
CONSTRUCTION ,WORKING & USES
GEAR PUMP
SCREW PUMP
CAM PUMP
VANE PUMP
LOBE PUMP

21. HEAT TRANSFER OPERATION
I N T R O D U C T I O N
MODES OF HEAT TRANSFER
CONDUCTION
CONVECTION
RADIATION

22. HEAT TRANSFER EQUIPMENTS
HEAT TRANSFER OPERATION
HEAT TRANSFER EQUIPMENTS
SHELL & TUBE HEAT EXCHANGER
DOUBLE PIPE HEAT EXCHANGER
PLATE TYPE HEAT EXCHANGER
FINNS TUBE HEAT EXCHANGER

23. SHELL & TUBE HEAT EXCHANGER
HEAT TRANSFER OPERATION
SHELL & TUBE HEAT EXCHANGER

24. HEAT TRANSFER OPERATION
BOILER
PRINCIPLE
CONSTRUCTION
WORKING
USEE

25. MASS TRANSFER OPERATION
PRINCIPLE
CONSTRUCTION
WORKING
USEE

26. MASS TRANSFER OPERATION
I N T R O D U C T I O N
DISTILLATION
EXTRACTION
LEACHING
EVAPORATION

27. MASS TRANSFER OPERATION
D I S T I L L A T I O N
PRINCIPLE :- VAPOR PRESSURE OR BOILING POINT DIFFERENCE
DIFFERENT TYPES OF DISTILLATION
IMPORTANCE OF DISTILLATION
FIELDS OF USEFULNESS

28. MASS TRANSFER OPERATION
I N T R O D U C T I O N
TYPES OF DISTILLATION
SIMPLE DISTILLATION
FLASH DISTILLATION
RECTIFICATION / CONTINUOUS DISTILLATION
AZEOTROPIC DISTILLATION
EXTRACTIVE DISTILLATION
STEAM DISTILLATION
VACCUM DISTILLATION

29. MASS TRANSFER OPERATION
E X T R A C T I O N
PRINCIPLE :- TO SEPARATE THE LIQ MIXTURE BY A THE SOLVENT
DIFFERENT TYPES OF EXTRACTION
IMPORTANCE OF EXTRACTION
FIELDS OF USEFULNESS

30. MASS TRANSFER OPERATION
EVAPORATION
PRINCIPLE
CONSTRUCTION
WORKING
USEE

31. EVAPORATION EQUIPMENTS
MASS TRANSFER OPERATION
EVAPORATION EQUIPMENTS
MULTIPLE EFDECT EVAPORATOR
VERTICLE TUBE EVAPORATOR
LONG TUBE EVAPORATOR

32. VERTICLE TUBE EVAPORATOR
MASS TRANSFER OPERATION
VERTICLE TUBE EVAPORATOR
PRINCIPLE
CONSTRUCTION
WORKING
USEE

33. MASS TRANSFER OPERATION
LONG TUBE EVAPORATOR
PRINCIPLE
CONSTRUCTION
WORKING
USEE

34. UNIT PROCESS MANUFACTURING PROCESS OF DIFFERENT PRODUCTS RAW MATERIAL
CHEMICAL REACTION
PROCESSES
USES

35. UNIT PROCESS MANUFACTURING PROCESS OF DIFFERENT PRODUCTS
MFG. OF SULPHURIC ACID
MFG. OF NITRIC ACID
MFG. OF UREA
MFG. OF SOAP & GLYCERINE
MFG. OF CHLORINE & CAUSTIC SODA

36. MFG OF SULPHURIC ACID

37. MFG. OF NITRIC ACID

38. MFG OF AMMONIA

39. MFG OF SOAP & GLYCERINE

40. MFG OF CHLORINE-CAUSTIC SODA

41. COE CHEMICAL SECTOR
ITI ANKLESHWAR
THANKS