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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 UV Electrical Cabinet (Machines 16 and above)
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 2 General
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 3 General (Cont.)
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 4 General (Cont.) The power cabinet is responsible for the following functions: Supplying voltages & controlling the UV lamp system Supplying voltages & controlling the cooler unit Supplying voltages & controlling the extraction unit
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 5 General (Cont.) Wiring Notes: Blue wire: 24VDC Red wire: 110VAC Black wire 400VAC
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 6 Units Description Earth Leakage Relay Electro Magnetic Compatibility Filter A1.1 Q1.1 -Mains circuit breaker Q2 -Transformer breaker K2-UV Main Contactor
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 7 Units Description (cont.) Safety Switch Relay K9: Verify that the UV lamphead cover is closed and enables the UV main contactor K2.
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 8 Fuses F1: 110 V out from the transformer, 2 Amps fuse F2: 24VDC power supply output protection, 2 Amps fuse F3: Shutter open signal to the shutter valve, 1.6 Amps fuse Fuses
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 9 Safety Relays Shutter Open Shutter Close 1 Shutter Close 2 Over Tem’ (Lamp) Lamp pressure E.M Contact 1&2 Fusses
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 10 Units Description (cont.) UV lamp High Voltage contactors: Enable the high voltage to the lamp by levels (30%-100%). K3K4K5.1K5.2
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 11 Units Description (cont.) Overload Relays: Q6.11 - Cooler Pump Q6.12 - Cooler Fan1 Q6.22 - Cooler Fan2 Q7 - Extract Fan Frequency Inverter A7 Contactors: K6.11-Cooler Pump Contactor K6.12-Cooler Fan1 Contactor K6.22-Cooler Fan2 Contactor
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 12 Extraction Fan Frequency Inverter A7 Units Description (cont.) Extraction fan frequency inverter A7: Controls the air extraction flow rate, depending on the UV lamp power.
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 13 Units Description (cont.) PLC Panel
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 14 PLC Panel Inputs: R1: Shutter ON, from the machine R3, R4 and R5: UV power bits, from the machine R6: Extraction fan operation indication, from A7 (Inverter)
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 15 PLC Panel (Cont.) Inputs: R7: Cooler pump or cooler fans trip indication R8: Lamp head pressure switch, from the UV lamp head R9: Lamp head cover status (closed/opened) indication R10: Transformer Contactor Operation K2 R12: Alarm reset button V2: 24VDC 0VD: 0VDC
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 16 PLC Panel (Cont.) Inputs and outputs: I1: Transformer breaker I2: Shutter opened indication, from the UV lamphead I3: Shutter closed indication, from the UV lamphead I4: Lamp head over temperature indication
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 17 PLC Panel (Cont.) Inputs and outputs (cont.): I5: Emergency switch from the machine I6: Cooler over temperature indication, from the thermal switch in the Cooler I7: UV lamp power indication I9: Cooler low level indication I10: UV ON signal from the machine 0VD: 0VDC QA1: Output signal to the extraction fan frequency inverter A7
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 18 PLC Panel (Cont.) Outputs: Q1: Extraction fan frequency inverter A7 Q2: Operating power to the UV main contactor K2 Q3, Q4 and Q5: Output power for enabling the high voltage contactors Q6: Enabling cooler pump and fans
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 19 PLC Panel (Cont.) Outputs Signals: S1: UV ready signal to the machine S2: Shutter open signal to the shutter valve S3, S4 and S5: UV fault signal to the machine
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 20 Transformer Receives an input of 380-480VAC. Converts the voltage to 110VAC.
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 21 24VDC Power Supply Receives an input voltage of 110VAC. Converts the voltage to 24VDC for the PLC.
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 22 High Voltage Transformer Receives an input voltage of 230VAC. Converts the voltage to 2000VAC for the UV lamp.
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 23 Capacitors Supply the high voltage to the UV lamp
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Engineer Training UV Electrical Cabinet (16 and above) TJ8300 / TJ8500 Confidential 24 Electrical Connections XPC1: Connected to the cooler. XPC2: Connected to the cooler. XPPT: Connected to the UV lamp head. XPF7: Connected to the extraction fan.
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