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Envirowise : Water Issues Seán Moran
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Contents What is Envirowise? What water really costs Things to do How to find further help
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What is Envirowise? Formerly Environmental Technology Best Practice Programme Funded by DTI & DEFRA in association with Devolved Administrations Free help for all businesses Promotes better environmental practices that reduce business costs Cleaner technology Waste minimisation Show that environmental improvements can actually SAVE MONEY
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Reducing Water Use Tracking Water Use to Cut Costs (GG152) Cost Effective Water Saving Devices & Practices (GG67) Saving Money Through Waste Minimisation: Reducing Water Use (GG26)
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What Water Really Costs 1-2% of turnover Methodology: How to identify areas where savings can be made? Technology: What kit is available?
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How Much Can We Save? For sites that have not previously tried to save water, reductions of 20% in water and effluent bills are usually achievable at little or no cost. As much as 40%, or more, might be achievable if projects with paybacks of up to two years are included
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Systematic Water Minimisation I Involving all members of staff from senior management to plant operators; developing a clear, easily understood plan; determining the true costs of water consumption and wastewater generation;
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Systematic Water Minimisation II Identifying all water inputs and outputs; drawing up a water mass balance; allocating annual water consumption between major users; brainstorming to generate water saving ideas; implementing all feasible options; maintaining savings
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Involving all members of staff At the beginning of the project: site management the project team the team leader However, all employees have a contribution to make and this should be encouraged.
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Developing a clear, easily understood plan: I Without an effective plan: not all the achievable savings are identified; the exercise becomes a one-off ‘purge’; ongoing savings are not pursued; employees are not motivated to help; implementation of ideas is difficult; the programme loses momentum and disappears
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Developing a clear, easily understood plan: II Scope: The plan should state whether: - The whole site is to be addressed or just one part. Addressing the whole site has Advantages, but for a large site, one area or department could be selected for a pilot study. - Water only will be addressed or water and contaminants simultaneously.
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Developing a clear, easily understood plan: III Programme: A timetable covering all the planned activities should be drawn up. The overall programme may last 12 months or more. Monthly milestones are therefore important.
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True Costs Of Water I Purchase price Disposal price Trade effluent charges Pumping costs Maintenance costs Capital costs Treatment costs Loss of valuable materials
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True Costs of Water II Avoiding potential bottlenecks Helping water company planning Environmental benefits Increased production without having to upgrade the water supply system Reduced corrosion and improved working conditions through the elimination of leaks
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Identifying all water inputs and outputs Annual water consumption Effluent volumes
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Draw up an Overall Mass Balance Data Validation Inputs=Outputs Drying Product Rainwater
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Allocate Flows to Areas Equipment suppliers Design specifications Spot check measurements Estimations However, it is important to determine total actual consumption and not rely on what is believed to be used.
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Brainstorming Team Sequence Analysis Conclusions
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Maintain Savings Departmental competitions Suggestion schemes Appointment of ‘water wardens’ as the primary contact in each area of the site.
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Survey of Water Distribution Systems and Points of Use Unidentified connections; Cross connections; Broken valves; Incorrectly set valves; Leaks
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Survey of Water Use and Patterns Excessive or unnecessary use Unknown use Unauthorised use
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Survey of Effluent Discharges and Routes to Sewer Clean water discharges direct to effluent; Unauthorised discharges to effluent; Unnecessary surface water discharges to effluent; Sources of potential failure of effluent discharge consents.
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Before Considering Devices Agree Target for net savings Payback periods Consider How are savings to be estimated? What impact will savings have on costs? How much can be spent? How can appropriate water saving devices and practices be identified?
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Which Devices to Consider? Cost Effective Water Saving Devices & Practices (GG67)
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Water Saving Devices and Practices for Industrial Estates Contents General Water Use Process Plant
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General Water Use Monitoring Leakage identification and elimination Overflow identification and elimination Use of block valves instead of preset control valves for isolation
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General Water Use Flood prevention Tamper prevention Plan temporary supplies Reduce undesirable heat loss or gain
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General Water Use Re-use of wash water Scrapers/squeegees/brushes Cleaning in Place (CIP) technology Recycle after treatment
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Process Plant Liquid ring vacuum pumps Cooling towers Heat exchangers Hydraulic power packs
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Water Saving Practices & Devices for Commercial Sites Contents General Water Use Toilets Showers Gardening Laboratories Garages
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General Water Use Automatic/manual isolation of water supply
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Toilets Flush control
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Showers Flow restriction
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Gardening Sprays/jets Automatic supply shut-off Abandon grass watering Minimise evaporation Rainwater collection
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Laboratories Condensers Vacuum pumps
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Garages Spray Systems Water Reuse
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Summary of Envirowise Assistance Environment and Energy Helpline 0800 585794 Free advice Free Site visits for SMEs Free Publications Workshops & seminars
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Environmental Industries Forum Company page on their website Materials Exchange Seminars Networking Advertising Newsletters 0115 848 4844
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