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Standards Certification Education & Training Publishing Conferences & Exhibits Technical and Commercial Feasibility of the Third Generation LDAR (LDAR3) Technology Presented at 14 th ISA LDAR Symposium New Orleans, Louisiana May, 2014
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2 Presenter: Jonathan Morris CTO, Providence Photonics BS in Computer Science and Electrical Engineering from Louisiana State University. Multiple patents in the field of autonomous gas leak detection using IR imagery. CTO at Providence Photonics
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Background Traditional LDAR –EPA Method 21 –Expensive and labor intensive –$250,000 - $1,000,000 per year per facility (depending on component count) –Certain components are not covered –Complicated program and tedious field work Smart LDAR –Optical gas imaging (IR cameras) –Lower cost –EPA promulgated Alternative Work Practice (AWP) rule in Dec. 2008 –Adoption of AWP is severely limited because the AWP rule requires Method 21 once every 3 quarters
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Background Next generation – LDAR3 –Proposed by Providence in 2006 –Unattended IR cameras with computer vision algorithm capable of recognizing plume –Fugitive emissions from leaks are a function of detection limit and frequency of inspections –Increased monitoring frequency allows early leak detection, resulting in equal or better environmental performance even at a higher leak definition –Coverage for non-traditional LDAR components
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Background A technical analysis – Monte Carlo Simulation
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Enabling Technology Advancements in optical gas imaging have made LDAR3 feasible –Autonomous leak detection algorithms – The core enabler –ExxonMobil/Providence InteliRed TM –Other enabling/enhancing techniques: –Industrial enclosures for continuous operation in harsh environments –Higher resolution imagers –Better optics, continuous zoom, longer focal lengths –Extended lifetime coolers –Remote camera/gimbal/lens control
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IntelliRed TM jointly developed by ExxonMobil and Providence Autonomous remote gas plume detection Computer vision algorithm applied to infrared (IR) video for continuous surveillance Industrial alarming interface (Modbus/TCP) Real-time streaming video enhancement The core enabling technology for LDAR3 Autonomous Leak Detection Algorithm
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Autonomous detection of 2.5 lb/hr Propane leak at 260 feet
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Autonomous Detection Algorithm Autonomous detection of 1.25 lb/hr Propane leak at 220 feet
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Autonomous Detection Algorithm Autonomous detection of large Natural Gas plume at 1200 feet
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Field Testing InteliRed TM with Point Detectors Point detector range: 0-100 % Lower Explosion Limit (LEL) 2 lb/hour propane leak 18 inches from point source detector 60 feet from Camera
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Field Testing InteliRed TM with Point Detectors
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Field Testing InteliRed TM with Point and Path Hydrocarbon Detectors Open Path Infrared detector –Response: 0-5 LEL-m Infrared Combustible Gas Detector –Response: 0-100% LEL LSU Fireman Training Facility – Marine container prop Two leak points, each 4 lb/hour Camera located 215 feet from leak source Winds calm and variable Temperature 85F, early afternoon
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Field Testing InteliRed TM with Point and Path Hydrocarbon Detectors
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No response from open path detector Achieved 5% LEL from point detector (1050 ppm)
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Industrial Enclosures Purged gimbal and camera enclosure Vortex cooler Remote pressure switch Co-located visible camera Full 360 degree pan capability Tested to 60C ambient temperature Single Ethernet port ATEX certification –EX II 2G Exp IIA T3 –Zones 1 or 2 Class 1/Div 2 Groups B,C,D
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Advanced Imagers and Optics High resolution imager (640 x 512) Continuous zoom lens (25mm to 100mm) Optical doubler (50mm to 200mm) Remote zoom and focus Remote camera control Extended life coolers
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Extreme Industrial Applications Temperature extremes –Prudhoe Bay, Alaska (down to -50C) –Doha, Qatar (up to 60C) Industrial settings –ATEX/Class 1 –Industrial interface (Modbus TCP)
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Comparison with Smart LDAR Smart LDAR Conditions at the time of inspection may hinder detection of a leak – missed detection for 4-6 months on bi-monthly or quarterly schedule Periodical inspection – a leak may be undetected for 2-3 months Manual inspection, high operating cost, prone to errors LDAR3 Continuous detection – a missed detection in one moment will be detected in a later moment when the conditions become favorable Continuous detection – leak detected in near real time Higher initial capital cost; much less operating cost 19
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Summary/Conclusions Advancements in technology make LDAR3 technically feasible The InteliRed TM technology is now commercially available Cost savings vs. Method 21 and Smart LDAR make LDAR3 economically feasible For environmental compliance, changes in regulations will be required – ideally incorporated in the Uniform Standard For non-regulatory applications (e.g., process safety, proactive leak reduction for better LDAR results), the InteliRed TM technology is ready NOW
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Technical and Commercial Feasibility of the Third Generation LDAR (LDAR3) Technology Page 21 Jonathan Morris Providence Photonics, LLC Baton Rouge, Louisiana http://www.providencephotonics.com 225-766-7400 Questions?
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