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Polymer Chemistry Controlled/Living Polymerization
Donghui Zhang Fall 2012
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Architecture
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Tacticity Isotactic Syndiotactic Atactic
All asymmetric carbons have same configuration Methylene hydrogens are meso Polymer forms helix to minimize substituent interaction Syndiotactic Asymmetric carbons have alternate configuration Methylene hydrogens are racemic Polymer stays in planar zig-zag conformation Atactic Asymmetric carbons have statistical variation of configuration
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Statistical description of tacticity
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Major Developments in the 1950-60's
Living Polymerization (Anionic) Mw/Mn 1 Blocks, telechelics and stars available (Controlled molecular architecture) Statistical Stereochemical Control Statistical Compositions and Sequences Severe functional group restrictions
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1. 2. 3. 4.
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. Good monomers for anionic polymerizations labile a-proton
In the polymers steric stabilizing effect as well
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Reactivity trend of monomers in anionic polymerizations
Increasing ease of initiation
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Initiators for anionic polymerizations
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Kinetics of Living Polymerizations
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conversion ≈ 1+ 1/n conversion conversion (p)
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Solvent and Counter Ion Effect
1,4 trans content increases crystallinity, Tm > 25oC. 1,4 cis content suppress crystallinity, low Tg (-110oC), Tm ~12oC; used for synthetic rubber
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Solvent characteristics
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Solvent effect on anionic polymerizations
Ke [M] propagating kp {M-n} [M-]
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Solvent effect on anionic polymerizations
so is the stereoselectivity
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End functionalization of anionic polymerizations
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End functionalization of anionic polymerizations
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Block copolymers from anionic polymerizations
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Block copolymers from anionic polymerizations
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Block copolymers from anionic polymerizations
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Microphase separation of block copolymers
Sphere Cylinder Lamellar Gyroid
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Application of block copolymers
Hillmyer, 2010 JACS Russell, 2008 Nano Lett.
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Industry block copolymers (SBR)
( )
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Additional Developments in the 1980's
"Immortal" Polymerization (Cationic) Mw/Mn 1.05 Blocks, telechelics, stars (Controlled molecular architecture) Statistical Compositions and Sequences Severe functional group restrictions
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Cationic Polymerization
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Cationic Polymerization
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Monomers for Cationic Polymerization
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Kinetic Steps in Cationic Polymerization
: of C+
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All these reactions kill the chain growth.
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Industry Example of Cationic Polymerization
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(irriversible) Strategy: prolong the life time of cationic propagating species by reversible formation of dormant species. (Note: anionic propagating species has a much longer life time).
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Chain shuffling can increase PDI
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Chain-End Functionalization of Aliphatic Polyether
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Free Radical Initiated Polymerization
Controlled Free Radical Polymerization Broad range of monomers available Accurate control of molecular weight Mw/Mn Almost monodisperse Blocks, telechelics, stars (Controlled molecular architecture) Statistical Compositions and Sequences
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Free Radical Polymerizations
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Otsu et al 1982 Iniferter approach
hn recombination exhibit living characteristics at low conversion, but PDI is broad as 3 can also initiate polymerizations.
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The Key Concept in Living Radical Polymerization
PDI= Mw/Mn=1+qM0/Mn = 1+q/n (Poisson distribution PDI = 1+1/n, slide 25) (Page 144, Hiemenz and Lodge) R∙ is a capping agent and does not initiate chain growth formation of dormant propagating species reduces the effective polymeric radical concentration and hence minimize termination reactions
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Stable Free Radical Polymerization (SFRP)
or Nitroxide Mediated Polymerization (NMP) SFRP Initiator System (e.g., biomolecular or unimolecular) + radical initiator (BPO, AIBN)
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Stable Free Radical Polymerization (SFRP)
Bimolecular Initiator System
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Stable Free Radical Polymerization (SFRP)
Unimolecular Initiator System
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State of Art for SFRP MW > 105, PDI = 1.1-1.2
High reaction temperature ( oC) Long reaction time (24-72 hr) Low to moderate conversion (<70%) Limited scope of monomers: St, MA, MMA etc. functionalized alkoxyamine is required for block or telechelic polymer synthesis lower temperature (60-80oC), shorter reaction time (several hrs) and higher conversion (>99%) are desired
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Atom Transfer Reversible Polymerization (ATRP)
most common Example: Basic components: vinyl monomers, metal catalyst/ligand and initiator
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Atom Transfer Reversible Polymerization (ATRP)
kp ki Keq Keq’
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State of Art for ATRP MW > 105 easily, PDI = 1.1-1.6
reaction temperature (70-130oC) Low to moderate conversion (<80%) Tolerant of functional groups, wide scope of monomers: St, MA, MMA, acrylamide, vinylpyridine (VP), acrylonitrile (AN) etc. (acrylic acid, vinyl halide, vinyl ether, a-olefin cannot be polymerized) Availability of a variety of initiator and catalysts. block polymers and telechelic polymers are readily prepared. metal contaminant is sometime less desired
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Reversible Addition-Fragmentation Transfer Polymerization (RAFT)
SFRP (NMP) and ATRP involves reversible termination RAFT involves reversible chain transfer
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Stability can be controlled by Z group
Reversible Addition-Fragmentation Transfer Polymerization (RAFT) Mechanism Stability can be controlled by Z group Basic components: vinyl monomers, radical initiator and RAFT chain transfer agent. The number of growing chain is determined by both CTA and initiator content.
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RAFT Chain Transfer Agent
Design of CTA structures allows for control of the relative rate of addition and fragmentation steps RAFT polymerizations are compatible with a variety of activated (St, MMA, MA etc.) or unactivated vinyl monomers (VAc, NVP). RAFT is versatile and robust as compared to SFRP and ATRP. But CTA agents need to be individually synthesized.
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Ring Opening Metathesis Polymerization (ROMP)
[Ru] or [Mo] or [W] catalyst Schrock’s catalyst 2nd Gen. Grubb’s catalyst
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Ring Opening Metathesis Polymerization (ROMP)
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Ring Opening Metathesis Polymerization (ROMP)
examples of norbornadiene
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Ring Opening Metathesis Polymerization (ROMP)
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Ring Opening Metathesis Polymerization (ROMP)
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Synthesis of Conjugating Polymers from ROMP
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Ring Opening Metathesis Polymerization (ROMP)
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Ring Opening Polymerization (ROP)
Aliphatic Polyester synthesis metal-mediated reaction (Coates, Chisholm, Tolman/Hillmyer, Bourissou) organic-mediated reaction (Waymouth, Hedrick)
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Ring Opening Polymerization (ROP)
Polypeptide synthesis Polypeptoid synthesis
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Coordination Polymerization
Ziegler-Natta Polymerization (50-60’s) Stereochemical Control Polydisperse products Statistical Compositions and Sequences Limited set of useful monomers, i.e. olefins SINGLE SITE CATALYSTS
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Commodity Polyolefins
Polyethylene High Density (1954) HDPE Bottles, drums, pipe, conduit, sheet, film Low Density ( ) LDPE Packaging Film, wire and cable coating, toys, flexible bottles, house wares, coatings Linear Low Density (1975) Shirt bags, high strength films LLDE
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Polyolefins Polypropylene (PP, 1954)
dishwasher safe plastic ware, carpet yarn, fibers and ropes, webbing, auto parts
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Ziegler-Natta (Z-N) Polymerization
Radical polymerization is inefficient due to stable radicals from chain transfer
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isotactic PP Syndiotactic PP
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Consider polyethylene
% crystallinity: 40-60% radical process Z-N process
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Single Site Catalyst 1990 Waymouth 1995
MAO MAO atactic PP isotactic PP Waymouth 1995 Allows for production of elastomeric polypropylene (PP)
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Allows for production of thermoplastic elastomer
Single Site Catalyst in 2000 CTA Allows for production of thermoplastic elastomer Arriola, Carnahan, Hustad, Kuhlman, Wenzel (Dow Chemical, Freeport, TX)
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Acknowledgement MIT OpenCourseWare: Synthesis of Polymers by Dr. Paula Hammond Note by USM Dr. Daniel Savin and Dr. Derek Patton Note by LSU Dr. Daly Polymer Chemistry, 2nd edition, Hiemenz and Lodge Principle of Polymerization, 4th edition, Odian Polymer Chemistry, 4th edition, Pan, Zheijiang University “Functional Polymers via Anionic Polymerizations.” Akira Hirao, 1997 ACS Symposium Series. “New Polymer Synthesis by Nitroxide Mediated Living Radical Polymerizations.” Craig Hawker, 2001, Chem. Rev. “Atom Transfer Radical Polymerization.” Krzysztof Matyjaszewski, 2001, Chem. Rev. “Copper(I)-Catalyzed Atom Transfer Radical Polymerization.” Krzysztof Matyjaszewski and Timothy Patten, 1999, Acc. Chem. Res. “Toward Living Radical Polymerization.” Graeme Moad, Ezio Rizzardo, San Thang, 2008, Acc. Chem. Res. “Living Radical Polymerization by the RAFT Process.” Graeme Moad, Ezio Rizzardo, San Thang, 2005, Aust. J. Chem. “Living ring-opening metathesis polymerization catalyzed by well-characterized transition-metal alkylidene complexes.” Richard Schrock, 1990, Acc. Chem. Res. “The Development of L2X2RuCHR Olefin Metathesis Catalysts: An Organometallic Success Story.” Robert Grubbs, 2001, Acc. Chem. Soc. “Organocatalytic Ring-Opening Polymerization.” Robert Waymouth, James Hedrick, 2007, Chem. Rev. “Controlled Ring-Opening Polymerization of Lactide and Glycolide.” Didier Bourissou, 2004, Chem. Rev. “Synthesis of Well-Defined Polypeptide-Based Materials via the Ring-Opening Polymerization of α-Amino Acid N-Carboxyanhydrides.” Nikos Hadjichristidis, 2009, Chem. Rev.
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