1. Heat Exchanger
Heat exchangers can be described as:
they include all devices that are designed for exchanging heat.
Only heat exchangers that are meant to exchange heat between two fluids are taken into account.
These fluids can be gasses as well as liquids. It is still difficult to have an overview, and a classification needs to be made. It is possible to classify heat exchangers in a number of ways.

2. Classification Heat Exchangers
1.Classification of heat exchangers depending on the basic of the fluid paths through the heat exchanger.
Difference is made between :
parallel flow,
counter flow
and cross flow.

3. Classification
This is a heat exchangers that is found on the top buildings
and is for instance needed for air conditioning inside. Here a fluid is leaded between the plates
at the top of the heat exchanger and flows horizontally. Air is blown vertically against the
plates to cool the fluid inside.
cross flow air to liquid heat exchanger

4. Classification

5. Classification
The second classification made, is depending on the state of the media in the heat exchanger.
Liquid-to-liquid exchangers are those in which two liquids interact. Also gas-to-gas heat exchangers like air preheaters in steam plants and helium-cooled reactor gas turbine plants have to be mentioned. These devices operate with heat transfer coefficients that are between ten and one hundred times lower than the coefficients of liquid-to-liquid exchangers. Gas to gas exchangers are general much larger and heavier if a same amount of transferred heat is demanded.
The third type is the liquid-to-gas heat exchanger (or vice versa), usually water and air are used, for instance in automotive radiators. Because of the lower heat transfer coefficients on the gas-side there are usually fines placed on the exchanging surfaces.

6. Classification
The third classification method is based the purpose of heat exchanger.
The last classification is actually the most important choice of the designer of a heat exchanging system. This is the choice what kind of construction he is going to use.

7. Classification

11. series of U-type constructions

12. Shell-and-tube-heat exchanger with one shell pass and one tube pass; cross- counterflow operation

18. Regenerative Heat Exchangers
The regenerator represents class of heat exchangers in which heat is alternately stored and removed from a surface
This heat transfer surface is usually referred to as the matrix of the regenerator.
For continuous operation, the matrix must be moved into and out of the fixed hot and cold fluid streams. In this case, the regenerator is called a rotary regenerator.
If, on the other hand, the hot and cold fluid streams are switched into and out of the matrix, the the regenerator is referred to as a fixed matrix regenerator.

20. Heat Transfer of Heat Exchanger
How is the heat transfer?
Mechanism of Convection
Applications .
Mean fluid Velocity and Boundary and their effect on the rate of heat transfer.
Fundamental equation of heat transfer
Logarithmic-mean temperature difference.
Heat transfer Coefficients.
Heat flux and Nusselt correlation
Simulation program for Heat Exchanger

21. How is the heat transfer?
Heat can transfer between the surface of a solid conductor and the surrounding medium whenever temperature gradient exists.
Conduction
Convection
Natural convection
Forced Convection

22. As a result of heat exchange
Natural and forced Convection
Natural convection occurs whenever heat flows between a solid and fluid, or between fluid layers.
As a result of heat exchange
Change in density of effective fluid layers taken place, which causes upward flow of heated fluid.
If this motion is associated with heat transfer mechanism only, then it is called Natural Convection

23. Forced Convection
If this motion is associated by mechanical means such as pumps, gravity or fans, the movement of the fluid is enforced.
And in this case, we then speak of Forced convection.

24. Heat Exchangers
A device whose primary purpose is the transfer of energy between two fluids is named a Heat Exchanger.

25. Applications of Heat Exchangers
Heat Exchangers prevent car engine overheating and increase efficiency
Heat exchangers are used in Industry for heat transfer
Car—prevent overheating with “high performance cooling applications”
Maintain fluids at optimal temperature such that engine efficiency is increased and component wear minimized
Boilers and condensers are opposite processes used in industry
-Boilers used to create steam—sometimes to drive steam driven turbines
-condenseros bring steam back to liquid for reuse
Distillation set-ups typically use condensers to condense distillate vapors back into liquid.
Ultimately, condensers-cool refrigerant vapor back to liquid-- sub cooled liquid flows out of the condenser and into the evaporator where it absorbs heat from air in the surrounding pipe and generates cold air.
Air conditioners utilize a closed heat exchange system that separates the hot and the cold fluids. Energy is transported via convection between the fluid and inner pipe surface, conduction through the pipe and then convection from the outer pipe surface into the second fluid. This closed system is very similar to the one examined in this lab experiment, and its widespread applicability is why this lab was designed.
Heat exchangers are used in AC and furnaces

26. The closed-type exchanger is the most popular one.
One example of this type is the Double pipe exchanger.
In this type, the hot and cold fluid streams do not come into direct contact with each other. They are separated by a tube wall or flat plate.

27. Principle of Heat Exchanger
First Law of Thermodynamic: “Energy is conserved.”
Control Volume Qh
Cross Section Area
HOT
COLD
Thermal Boundary Layer

28. Region II : Conduction Across Copper Wall
THERMAL
BOUNDARY LAYER
Q hot
Q cold
Region III: Solid – Cold Liquid Convection
NEWTON’S LAW OF CCOLING
Energy moves from hot fluid to a surface by convection, through the wall by conduction, and then by convection from the surface to the cold fluid. Th
Ti,wall
To,wall Tc
Region I : Hot Liquid-Solid Convection
NEWTON’S LAW OF CCOLING
Region II : Conduction Across Copper Wall
FOURIER’S LAW

29. Velocity distribution and boundary layer
When fluid flow through a circular tube of uniform cross-suction and fully developed,
The velocity distribution depend on the type of the flow.
In laminar flow the volumetric flowrate is a function of the radius.
V = volumetric flowrate
u = average mean velocity

30. In turbulent flow, there is no such distribution.
The molecule of the flowing fluid which adjacent to the surface have zero velocity because of mass-attractive forces. Other fluid particles in the vicinity of this layer, when attempting to slid over it, are slow down by viscous forces.
Boundary layer r

31. 1) Heat must transfer through the boundary layer by conduction.
Accordingly the temperature gradient is larger at the wall and through the viscous sub-layer, and small in the turbulent core.
The reason for this is
1) Heat must transfer through the boundary layer by conduction.
2) Most of the fluid have a low thermal conductivity (k)
3) While in the turbulent core there are a rapid moving eddies, which they are equalizing the temperature.
Tube wall
heating h
cooling

32. Region I : Hot Liquid – Solid Convection
U = The Overall Heat Transfer Coefficient [W/m.K]
Region I : Hot Liquid – Solid Convection
Region II : Conduction Across Copper Wall
Region III : Solid – Cold Liquid Convection + ro ri

33. Calculating U using Log Mean Temperature
Hot Stream :
Cold Stream:
Log Mean Temperature

34. A A Log Mean Temperature evaluation COUNTER CURRENT FLOW
CON CURRENT FLOW ∆ T 1 2
∆ A A T1 A 1 2 T2 T3 T6 T4 T7 T8 T9
T10
Wall T 1 2 4 5 6 3 7 8 9 10 P
ara ll e l Fl ow T 1 2 4 5 3 7 8 9 10 6 Co un t e r
- C u re n F l ow

35. T1 A 1 2 T2 T3 T6 T4 T7 T8 T9
T10
Wall

36. h DIMENSIONLESS ANALYSIS TO CHARACTERIZE A HEAT EXCHANGER
Further Simplification:
Can Be Obtained from 2 set of experiments
One set, run for constant Pr
And second set, run for constant Re h

37. Empirical Correlation
For laminar flow
Nu = 1.62 (Re*Pr*L/D)
For turbulent flow
Good To Predict within 20%
Conditions: L/D > 10
0.6 < Pr < 16,700
Re > 20,000

38. Experimental Apparatus Two copper concentric pipes
Switch for concurrent and countercurrent flow
Temperature
Indicator
Hot Flow Rotameters
Cold Flow rotameter
Heat Controller
Temperature Controller
Two copper concentric pipes
Inner pipe (ID = 7.9 mm, OD = 9.5 mm, L = 1.05 m)
Outer pipe (ID = 11.1 mm, OD = 12.7 mm)
Thermocouples placed at 10 locations along exchanger, T1 through T10

40. Examples of Exp. Results
Theoretical trend
y = x –
Theoretical trend
y = 0.026x
Experimental trend
y = x – 4.049
Experimental trend
y = x –
Theoretical trend
y = x
Experimental Nu = Re0.7966Pr0.4622
Theoretical Nu = 0.026Re0.8Pr0.33
Experimental trend
y = x –

41. Effect of core tube velocity on the local and over all Heat Transfer coefficients